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Vermont Castings WinterWarm User Manual

Vermont Castings WinterWarm
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Homeowners
Installation and
Operating Manual
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAIN-
TAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN
DEATH. CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
2000941 1/06 Rev. 15
WinterWarm
Fireplace Insert
or System
For Use in North America
0941
Winter Warm Cover
3/01

Table of Contents

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Vermont Castings WinterWarm Specifications

General IconGeneral
BrandVermont Castings
ModelWinterWarm
CategoryIndoor Fireplace
LanguageEnglish

Summary

Product Specifications

Operating Your WinterWarm

WinterWarm Controls Overview

Explains primary air, damper, and fan controls.

Damper Operation and Safety

Details damper function, locking, and fire starting procedures.

Fan Operation and Speed Settings

Describes the internal fans and how to adjust their speed.

Wood Burning Guidelines

Advises on using high-quality, properly dried wood for best results.

Air Control Settings for Optimal Performance

Guides users on adjusting air controls for desired heat and burn.

How to Build and Maintain a Fire

Step-by-step instructions for starting, maintaining, and reloading fires.

Cold Climate Heating Tactics

Tips for maximizing heating performance in cold weather conditions.

Open-Fire Viewing with Screen Cassette

Instructions for converting to open-fire viewing using the screen cassette.

Safe Ash Removal and Disposal

Procedure for safely removing and disposing of fireplace ash.

WinterWarm Maintenance and Care

Cast Iron and Porcelain Enamel Care

Instructions for cleaning and maintaining the exterior surfaces of the unit.

Cleaning the Fireplace Glass

How to clean the glass door to maintain visibility and performance.

Door Latch Adjustment

Procedure for periodically adjusting the door latch for a tight seal.

Gasket Replacement Guide

Steps for replacing worn fiberglass gaskets on doors and dampers.

Damper Adjustment and Sealing

How to adjust the damper for optimal sealing and performance.

Catalytic Combustor Inspection and Care

Guidance on inspecting and maintaining the catalytic combustor.

Combustor Problem Diagnosis

How to identify potential issues with the catalytic combustor's performance.

Chimney System Maintenance and Creosote Avoidance

Importance of chimney cleaning and preventing creosote buildup.

Routine Maintenance Schedule

Daily Fireplace Checks

Essential daily tasks for fireplace upkeep and safety.

Annual Fireplace Cleaning

Recommended spring cleaning procedures for the fireplace.

Bi-Weekly Flex Connector Inspection

Regular inspection of the flex connector for proper function.

Annual Flex Connector Cleaning

Annual disassembly and cleaning of the flex connector.

Wiring Diagram Overview

Masonry Chimney Preparation

Existing Masonry Fireplace Requirements

Conditions the existing fireplace must meet for installation.

Chimney Construction and Flue Requirements

Specifications for chimney flue size, liner, and construction.

Minimum Fireplace Dimensions

Required dimensions for fireplace openings and hearth extensions.

Clearance Requirements to Combustibles

Mandatory clearances around the unit and to surrounding materials.

Hearth Protection Standards

Requirements for floor protectors to prevent heat transfer to the floor.

Chimney Connector and Sealing

Connecting the unit to the chimney and sealing the flue system.

Flex Connector System Installation

Guide to installing the Flex Connector for flue connection.

Custom Damper Seal Options

Alternative methods for creating a custom seal at the damper.

Fireplace System Cabinet Installation

Adhering to Local Building Codes

Importance of compliance with local codes and obtaining permits.

Selecting an Installation Location

Guidance on choosing the optimal placement for the fireplace system.

Chase Construction and Dimensions

Structural requirements and minimum dimensions for the chase.

Duct and Vent Placement Options

Methods for routing hot air ducts for optimal ventilation.

Outside Air Supply Installation

How to install an outside air kit for improved combustion efficiency.

Cabinet Hearth Requirements

Protective hearth requirements for cabinet installations on non-combustible surfaces.

Cabinet Electrical Requirements

Specifications for electrical service and wiring connections.

Customizing Cabinet Appearance

Options for applying decorative facing materials to the cabinet.

Final Installation Steps

Unpacking the Fire Chamber

Unpacking and positioning the WinterWarm fire chamber for installation.

Installing Levelling Bolts and Optional Components

Steps for installing levelling bolts, thermometers, and air kits.

Preparing and Installing the Front Assembly

Steps for unpacking, assembling, and attaching the front of the unit.

Installing and Adjusting Controls

Installing and adjusting control rods for air and damper.

Installing the Air Divider

Installing the air dividers that guide convection air.

Final Cabinet Positioning

Final positioning of the unit into the cabinet.

Installing Latticework Panels

Installing the decorative latticework panels.

Installing the Mantel

Installing the mantel assembly.

Plinth Installation (Fireplace Systems)

Installing the plinth assembly for fireplace systems.

Catalytic Combustor Information

Combustor Contamination Issues

How contaminants can negatively impact catalyst performance.

Flame Impingement and Damage

Risks of flame exposure and mishandling to the catalytic element.

Mechanical Damage to Combustor

How mishandling can damage the catalytic element.

Combustor Surface Peeling

Causes and effects of surface peeling and ceramic base degradation.

Product Warranty Information

3-Year Limited Warranty

Details on warranty periods for the woodburning stove.

1-Year Limited Warranty

Details on warranty periods for specific parts.

Warranty Exclusions and Limitations

Conditions and circumstances that void the warranty coverage.

Obtaining Warranty Service

Steps to follow when requesting warranty service or repairs.

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