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Vespa 664787 - User Manual

Vespa 664787
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SERVICE STATION MANUAL
664787-664795 (IT-EN-FR-DE-ES-PT-NL-EL)
Vespa S 50 2T

Table of Contents

Questions and Answers

  • J
    James VargasOct 30, 2025
    Why is my Vespa 664787 performance so poor?
    • J
      John BergOct 31, 2025
      Poor performance in your VESPA Scooter can stem from several causes. It may be due to clogged or dirty fuel nozzles or carburetors, which require dismantling, washing with solvent, and drying with compressed air. Other potential causes include excessive encrustations in the combustion chamber (remove the encrustations), worn piston rings or cylinder (check and replace worn parts), a clogged exhaust pipe due to encrustations (replace the exhaust pipe and check the carburation and mixer timer), or a blocked or dirty air filter (clean according to the procedure). Additionally, an inefficient starter (check mechanical sliding, circuit continuity, power presence, and electrical wiring), a slipping clutch (check/replace the centrifugal brake shoe assembly and/or clutch bell), defective mobile pu...
  • S
    sierra05Nov 13, 2025
    What to do if my VESPA Scooter has poor performance?
    • J
      Jacob MartinNov 13, 2025
      If your VESPA Scooter is showing poor performance, there are several things you can check. Start by inspecting the fuel nozzles or cock for clogs or dirt; if found, dismantle and clean them with solvent and compressed air. Also, look for excessive encrustations in the combustion chamber and remove them. Check for wear on the piston rings or cylinder, replacing them if necessary. See if the exhaust pipe is clogged with encrustations, and if so, replace it and check the carburation and mixer timer. Ensure the air filter is clean, following the correct cleaning procedure. Also, examine the starter for inefficiency (check the mechanical sliding, continuity of the circuit, the presence of power and electrical wiring). Check the centrifugal brake shoe assembly and/or clutch bell and replace if n...

Summary

Characteristics

Rules

General safety and maintenance guidelines for vehicle operations.

Engine Specifications

Technical data and specifications for the engine.

Transmission Specifications

Technical data and specifications for the transmission.

Electrical System Specifications

Technical data for the vehicle's electrical system.

Frame and Suspensions

Details on the vehicle's frame and suspension components.

Brake System Specifications

Specifications for the front and rear braking systems.

Wheels and Tyres

Specifications for wheels, rims, tyres, and pressures.

Carburettor Specifications

Dell'Orto carburettor details for 50cc version.

Tightening Torques

Table of specified tightening torques for fasteners.

Overhaul Data

Engine overhaul data, clearances, and piston rings.

Tooling

Tools List

List of specific tools with codes and descriptions.

Maintenance

Maintenance Chart

Schedule of maintenance tasks based on mileage/time.

Carburettor Maintenance

Carburettor servicing and cleaning procedures.

Spark Plug Service

Spark plug replacement and gap adjustment.

Hub Oil Check

Procedure for checking and replacing hub oil.

Air Filter Maintenance

Air filter removal, cleaning, and replacement.

Transmission Adjustments

Adjusting control cables and mixer timing.

Braking System Maintenance

General section on brake system maintenance.

Troubleshooting

Engine Troubleshooting

Diagnosing poor performance and starting issues.

Starting Difficulties

Troubleshooting common starting problems.

Clutch Performance Issues

Diagnosing and fixing clutch issues.

Insufficient Braking

Troubleshooting poor braking performance.

Battery Troubleshooting

Troubleshooting battery-related electrical problems.

Electrical System

Wiring Diagrams

Wiring diagrams for ignition and other systems.

Headlights & Starter Wiring

Wiring diagrams for lighting and starter systems.

Battery Charging & Starting Wiring

Wiring diagrams for battery charging and starting circuits.

Level Indicators & Signals Wiring

Wiring diagrams for fuel and oil level indicators.

Devices & Accessories Wiring

Wiring diagrams for various devices and accessories.

Ignition Circuit Checks

Procedures for checking ignition circuit components.

Voltage Regulator Check

Troubleshooting and testing the voltage regulator.

Fuses

Information on fuse location and type.

Engine from vehicle

Engine Removal Procedure

Detailed steps for removing the entire engine.

Engine

Suspensions

Braking System

Front Brake Bleeding

Procedure for bleeding the front brake system.

Chassis

Pre-delivery

Fluid Level Checks

Checking brake fluid and hub oil levels.

Road Test Procedure

Performing a test ride to check vehicle operation.

Vespa 664787 Specifications

General IconGeneral
BrandVespa
Model664787
CategoryScooter
LanguageEnglish

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