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General| Fuel System | Carburetor |
|---|---|
| Rear Brake | Drum |
| Compression Ratio | 11.5:1 |
| Starting System | Electric and kick |
| Transmission | Automatic |
| Rear Suspension | Single shock absorber |
| Ignition | Electronic |
Safety and maintenance guidelines for proper vehicle operation and repair.
Details on identifying the vehicle's frame and engine prefixes.
Specifications for the vehicle's physical size and weight.
Technical details of the engine, including bore, stroke, and capacity.
Torque specifications for steering system components.
Torque specifications for frame and suspension mounting points.
Torque specifications for front suspension parts.
Torque specifications for engine internal and external parts.
A list of specialized tools for vehicle maintenance and repair.
Tools for specific procedures like crankshaft alignment and flywheel extraction.
Tools for valve assembly, disassembly, and seal ring fitting.
Tools for measurement and testing, including multimeter and rev counter.
Schedule for maintenance tasks at different mileage intervals.
Detailed procedures for carburettor adjustment and spark advance checks.
Procedures for inspecting and replacing the spark plug.
Steps for changing hub oil and recommended products.
Diagnosing and resolving engine performance and starting problems.
Troubleshooting clutch, braking, and overheating issues.
Identifying and fixing issues with the battery and turn signals.
Addressing heavy steering or noisy suspension.
List and diagram of electrical components and their specifications.
Diagram and components of the ignition section.
Wiring diagrams for headlights, starter, and lighting systems.
Procedures for battery charging and starting system checks.
Steps to remove the exhaust assembly from the vehicle.
Procedures for disconnecting the engine from the vehicle frame.
Procedures for transmission cover and kickstart removal.
Steps for removing and refitting the driven pulley shaft bearing.
Inspecting the clutch drum and removing the clutch assembly.
Inspecting piston rings and cylinder for wear and dimensions.
Steps to remove and overhaul the front wheel hub and bearings.
Procedures for removing and refitting handlebar components.
Steps to remove the steering tube from the front fork.
Procedures for removing and refitting steering column bearings.
Procedures for removing, overhauling, and refitting the front brake calliper.
Steps for replacing and inspecting the front brake disc.
Procedures for removing and refitting the front brake pump.
Steps for removing and refitting rear brake shoes.
Steps to remove the rear rack and its plastic components.
Procedures for removing and replacing the instrument panel.
Steps to remove the front handlebar fairing and handlebars.
Procedures for replacing the legshield grille and footrests.
Checks for paintwork, fairing joints, damage, and cleanliness.
Verification of tightening torques for various fastenings.
Verifying voltage and functionality of electrical devices.
Checks for fluid levels, road test procedures, and functional inspections.
Procedure for removing and refitting the engine from the frame.
General service procedures for the entire engine.
Procedure for changing the engine oil.
Procedure for tightening engine retainer nuts.
Procedure for replacing the engine crankcase.
Procedure for replacing the crankshaft.
Procedures for replacing oil seals and main bearings.
Procedure for replacing the cylinder and piston assembly.
Procedures for changing head gasket and replacing/adjusting valves.
Procedures for replacing camshaft and rocking levers.
Torque specifications for tightening head-cylinder nuts.
Procedures for replacing spark plug and cooling hood.
Procedure for replacing the cylinder head cover.
Procedures for replacing and overhauling the driven pulley.
Procedures for replacing clutch, reduction gearing cover, and bell housing.
Procedures for changing belt/timing chain and oil pump.
Procedures for changing chain guide pads and overhauling tightener.
Inspection of the gear reduction unit.
Procedure for replacing the rear wheel axle.
Procedures for overhauling the driving pulley.
Procedures for replacing driving half-pulley and pulley.
Procedure for replacing the transmission crankcase cover.
Procedures for replacing air intake pipe and cover bearing.
Procedures for replacing starter motor and sprocket wheel.
Procedures for replacing starter lever and inspecting kick starter.
Procedures for fitting and refitting the stator.
Procedures for replacing flywheel and cooling fan.
Procedures for changing oil filter and replacing flywheel cover.
Procedures for replacing fuel tank and fuel hose.
Procedures for replacing fuel valve and tank breather.
Procedure for replacing the muffler.
Procedure for replacing the muffler guard.
Procedures for replacing and cleaning the air filter.
Procedure for replacing the air filter box.
Procedure for replacing the main frame.
Procedures for removing and refitting rear fairings.
Procedures for replacing spark plug flap and painting the frame.
Procedures for replacing the center stand and stand bolt.
Procedure for replacing the engine-chassis connection.
Procedures for replacing the glove box door and compartment.
Procedures for replacing license plate holder and light components.
Procedures for replacing front and rear mudguards.
Procedures for removing and refitting the front shock absorber.
Procedure for replacing the shock absorber cover.
Procedures for removing and refitting the rear shock absorber.
Procedures for replacing steering fifth wheel and adjusting clearance.
Procedures for replacing handlebar sections and odometer.
Procedure for replacing instrument panel warning light bulbs.
Procedures for replacing brake/clutch levers and hand grips.
Procedures for removing and refitting the handlebar.
Procedures for replacing driving mirror and left handlebar control.
Right grip, brake fluid, handlebar controls, and throttle transmission replacement.
Procedures for replacing the saddle and luggage rack.
Procedures for replacing rear light bulbs and components.
Procedures for replacing front tyre, rim, and checking pressure.
Instructions for greasing the tone wheel and drive components.
Procedures for replacing the rear wheel, tyre, and rim.
Procedures for replacing headlight bulbs and the headlight unit.
Procedures for replacing front turn indicators and bulbs.
Procedures for replacing HV coil, spark plug cap, and voltage regulator.
Procedures for replacing control unit and choke control device.
Procedures for replacing horn and light switches.
Procedures for replacing horn button, starter button, and locks.
Procedures for replacing battery and remote control switch.
Procedures for replacing fuse terminal block and battery fuse.
Procedures for replacing odometer and rear brake cables.
Procedures for replacing rear brake transmission and adjusting cable.
Procedure for replacing front brake piping.
Procedures for replacing shock absorber support and brake caliper.
Procedures for removing and refitting the front brake caliper.
Procedures for replacing odometer sensor and servicing brake pads.
Procedures for removing and refitting the footrest.
Procedures for replacing footboard rubber covers and front mat.
Procedure for replacing the steering tube.
Service procedures for front suspension and brake disc replacement.
Procedures for replacing front wheel bearings and hub.
Procedures for removing/refitting helmet and battery compartments.
Procedures for replacing battery cover and air cleaner union.
Procedure for replacing rear brake pads.
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