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Vicon RO-C Series - User Manual

Vicon RO-C Series
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RO - C
User Manual
Item 02-2013
Print date 03.2013
Language EN
From machine number 1001
Serial number From VN205
Reference number VN70051077-2

Questions and Answers

Summary

Preface

Target group of this manual

Identifies intended users and required knowledge for operating the machine.

For your safety

Provides essential safety guidelines and procedures for safe operation.

For the employer

Outlines employer responsibilities regarding training, authorization, and protective gear.

Meaning of symbols

Explains various symbols and pictograms used in the manual for better understanding.

Safety

For your safety

Introduces general safety instructions and emphasizes the importance of following them.

Other guidelines

Lists additional rules and regulations to be followed for safe operation and maintenance.

Warning stickers

Details the importance of safety stickers and their proper maintenance and replacement.

Explanation for warning stickers

Provides detailed explanations for common warning stickers found on the machine.

Safety requirements

Outlines all permitted and non-permitted requirements for machine usage, maintenance, and repair.

Intended use

Specifies the exclusive purpose of the machine and clarifies what constitutes irregular application.

Person

Defines the user's responsibilities and qualifications for operating the machine safely.

Authorisation

Specifies that only authorized and trained personnel are permitted to operate the machine.

Clothes;protection

Advises on appropriate clothing and personal protective equipment for safe operation.

Workplace

Details safety considerations for the operating environment and number of operators.

Tractor

Covers essential checks and requirements for the tractor used with the machine.

Calculate the axle load with tractor-mounted machines

Explains the importance of axle load calculation for safe operation and manoeuvrability.

Required details

Lists specific details needed to calculate minimum requirements and actual axle loads.

Calculations

Provides formulas for calculating actual total weight, front axle load, and rear axle load.

Ballast required in the rear

Details the calculation and requirement for ballast in the rear axle for proper weight distribution.

Machine

Covers pre-operation checks, operational limitations, and safe practices related to the machine itself.

Safety decals

Emphasizes the importance of safety decals and instructions for their maintenance.

Coupling shaft

Addresses safe use, mounting, and protection of the coupling shaft to prevent injuries.

Hydraulic system

Highlights high pressure risks, safe practices, and maximum pressure limits for the hydraulic system.

Use

Outlines conditions for machine use, including training and safe operating practices.

Transport

Provides guidelines for safe transport, including checks and driving behaviour.

On the field

Details safe operational practices while working in the field.

Maintenance

Covers safe maintenance practices, authorized personnel, and use of original parts.

Getting familiar with the machine

Applications of the machine

Describes the machine's suitability for spreading granular fertilizer on fields and grazing land.

Environment

Mentions compliance with environmental standards for the fertilizer spreader.

RotaFlow spreading system

Explains the mechanics and function of the rotary spreading system.

Adjust carefully

Guides on setting application rate and working width independently for precise adjustments.

Application rate

Details how to adjust dosing quantities using dosing knobs and plates for accurate application.

Fine dosing

Explains the use of fine application kits for low application rates and improved spreading.

Transverse distribution

Covers how the discharge point adjustment affects the spreading pattern and transverse distribution.

Spreading pattern

Describes achieving optimum fertilizer distribution with minimum environmental impact through settings.

Full field spreading pattern

Explains the concept of a 100% overlapping triangular spreading pattern.

The full field spreading pattern with a trapezoidal spreading pattern

Details how a trapezoidal pattern may occur with wide working widths and incomplete overlap.

One-sided boundary spreading with border spreading plate

Guides on driving along field edges for boundary spreading with a half pattern.

Boundary track spreading with tramline cylinder

Explains boundary spreading using a tramline cylinder for precise edge application.

Technical specifications

Provides detailed technical data including hopper capacity, weight, working width, and lubrication.

Sound level

Lists sound levels in dB for different operating conditions, with and without a cabin.

Miscellaneous

Includes tractor power requirements and number of hydraulic control valves needed.

Before first use

Inspection of the supplied machine

Details checks on delivered components, documentation, and reporting missing or damaged parts.

Mounting instructions

Guides on unpacking, assembling parts and accessories, and using proper hoisting equipment.

Vanes

Explains vane combinations required for different working widths and their mounting procedure.

Hopper extension

Describes how hopper extensions increase load capacity and their components.

Hopper cover

Details the mounting of the hopper cover for protection against weather and spray.

tramline cylinder

Guides on mounting the tramline cylinder and its bracket onto the linkage pin plates.

topdressing set

Instructs on mounting the topdressing set on linkage pin plates, noting its dual function with the tramline cylinder.

Calibration container

Explains the use of the calibration container for controlling dosing settings and the mounting procedure.

Tractor provisions

Lists tractor requirements such as carrying capacity, power lift, and hydraulic control valves.

power lift

Details requirements for the tractor's three-point power lift and the use of stabiliser rods or chains.

Electrical installation

Mentions the requirement for a socket for the machine's lights.

Hydraulic system of the tractor

Specifies the need for a double-acting valve and lists hydraulic control valve requirements for accessories.

Mounting the coupling shaft

Warns about the provided coupling shaft being too long and the necessity of cutting it to length.

Checking the coupling shaft length

Provides a procedure to ensure correct coupling shaft length before connection, preventing damage.

Shortening the coupling shaft

Details the steps for cutting and preparing the coupling shaft for proper overlap and clearance.

Setting the safety clutch

Explains the function of the safety clutch and how to check its pressure spring setting.

Connecting to the tractor

Connecting and disconnecting safely

Outlines crucial safety steps and conditions for connecting and disconnecting the machine from the tractor.

Check the coupling shaft

Lists points to check on the coupling shaft, including damage, lubrication, and overlap, before attaching the PTO shaft.

Connecting the machine

Details the process of connecting the machine to the tractor's power lift, emphasizing correct sequence and adjustments.

Preparation

Lists steps for preparing the tractor and machine for connection, including hook alignment and pressure release.

Front power lift

Specifies conditions for connecting the machine to the front power lift, including lifting power and load capacity.

Connecting the coupling shaft

Re-emphasizes the need to cut the coupling shaft to length and provides connection steps and angle considerations.

Connecting hydraulic hoses

Guides on connecting hydraulic hoses, including color coding and flow direction, to prevent errors.

Checking the hydraulic system

Warns about high pressure in the hydraulic system and outlines safe inspection and testing procedures.

electric plugs

Details safe connection of electric plugs and cables, ensuring they are not pinched or damaged.

Connecting the power lift

Explains how to check decoupling ropes of the quick coupling and connect the power lift securely.

Checking and setting the machine

Outlines final checks and horizontal setting of the machine after connection to ensure proper alignment.

To be done before spreading

Find the correct settings for the spreader and set it accordingly

Guides on selecting and setting the spreader based on fertilizer characteristics and spreading charts.

Characteristics of the fertiliser

Lists physical characteristics of fertilizer needed for consulting spreading charts.

Determine the type and pattern of the granules

Advises on selecting the correct fertilizer type and pattern from spreading charts for optimal results.

Determining distribution

Explains how to determine fertilizer granule distribution using a distribution meter and interpret the results.

Determining specific weight

Details the process of determining fertilizer density (specific weight) using measuring tools and a scale.

Finding the correct spreading chart

Guides on selecting the appropriate spreading chart based on fertilizer characteristics and desired working width.

Online spreading chart service

Explains how to use the online service to find fertilizer settings, including inputting characteristics and working parameters.

Setting the spreader

Provides instructions on setting the spreader based on selected spreading charts, including vane combination and discharge point.

Select spreading chart

Lists the details needed to select the correct spreading chart and find the corresponding settings.

Example

Presents a practical example of setting the spreader based on fertilizer details, working width, and driving speed.

Working width

Explains the importance of selecting the correct working width and how it's adjusted by vanes and discharge point.

Vane combination

Details how vane length determines working width and which combinations to use for different widths.

Discharge point

Guides on correctly setting the discharge point to achieve a good spreading pattern and working width.

Application rate

Explains how to set the dosing setting using dosing knobs and plates for the desired application rate.

Dosing settings for application rate not shown

Provides methods to estimate dosing settings for application rates not directly listed in the spreading chart.

Dosing setting with a different driving speed

Details how to adjust dosing and discharge point settings when tractor speed differs from chart indications.

Fine application

Explains the use of fine application for low rates to prevent blockages and ensure accurate spreading.

Dosing setting

Outlines how to read and set the dosing setting from spreading charts or calculate it.

Setting the spreader

Summarizes the steps for setting the discharge point and dosing settings, followed by a calibration test.

Inclination

Discusses setting the spreader's angle using the top link for optimal spreading and top dressing.

PTO shaft rpm

Notes that PTO shaft RPM is typically constant but may need adjustment for border spreading.

Filling

Provides instructions and safety precautions for filling the machine with fertilizer.

Loading height

Advises on filling the spreader to the correct levels and using load platforms if necessary.

Working method

Details the procedure for filling the machine, including safety checks and using correct tools.

Calibration test

Explains the purpose and procedure of calibration tests to verify dosing settings and flow rates.

Performing a calibration test

Provides a step-by-step guide for conducting the calibration test on the spreading discs.

Adjusting the dosing setting

Guides on how to adjust dosing settings if the actual flowrate differs from the desired flowrate.

Adjusting the dosing setting with fine application

Explains how to adjust dosing settings specifically when using fine application.

Check the spreading pattern (tray test)

Details how to perform a tray test to check fertilizer distribution and identify pattern issues.

Material required

Lists all necessary materials for performing spreading pattern tests.

General instructions

Provides general guidelines for conducting spreading pattern tests safely and accurately.

Test the left and right spreading patterns

Guides on testing and comparing spreading patterns from both discs for even distribution.

Assessment

Explains how to record and compare test results from spreading pattern tests.

Adaptation

Outlines adjustments to be made if spreading patterns are uneven or differ significantly.

Full field spreading pattern test

Details the procedure for testing the full field spreading pattern to ensure correct distribution.

Review and adaptation

Describes how to interpret test results and make necessary adaptations to spreader settings.

Testing the spreading pattern of the border spreading plate

Guides on testing the spreading pattern when using the border spreading plate for precise edge application.

Review and adaptation

Explains how to review spreading pattern test results and adapt settings for border spreading.

Testing the full field spreading pattern with the border spreading plate

Details testing the full field pattern when the border spreading plate is fitted.

Adaptation

Provides steps for adapting settings if spreading pattern differences exceed acceptable limits.

Testing the spreading pattern with the tramline cylinder

Guides on testing the spreading pattern when using the tramline cylinder for border spreading.

Review and adaptation

Explains how to interpret results and adapt settings for tramline cylinder border spreading.

Driving on the road

Before taking the road

Covers safety checks and observations related to height, cables, and headroom before road travel.

Preparing the machine to be transported

Details steps for preparing the machine for transport, including mounting lights and securing parts.

Use in the field

Work with a closed cabin

Recommends working with a closed cabin to avoid fertilizer dust and reduce noise exposure.

Adjusting the machine

Guides on making field adjustments to ensure proper spreader function.

Spreading height

Explains how to set the correct height of the spreader above the crop or ground for optimal spreading.

Height correction with top dressing

Addresses height adjustments for top dressing when the standard 75 cm height is not achievable.

Last setting check

Provides a checklist for final settings to ensure good spreading results before operation.

Set tramlines

Explains the importance of setting tramlines for preventing driving mistakes and ensuring good distribution.

Tramline patterns

Discusses how preferred border spreading methods determine the tramline pattern.

Using the border spreading plate with tramlines

Guides on driving paths for boundary spreading using the border spreading plate and tramlines.

Using the tramline cylinder with tramlines

Explains driving paths for boundary track spreading using the tramline cylinder.

Spreading

Details the procedure for starting spreading after all preparations are made, including PTO engagement and opening dosing units.

Working method on the headland

Describes different methods for stopping and turning at headlands based on the border spreading technique used.

Spreading headland when using the tramline cylinder

Provides steps for spreading the headland when using the tramline cylinder.

Spreading headland when using the border spreading plate

Details the procedure for spreading the headland using the border spreading plate.

Over and underdosing

Explains how driving speed affects fertilizer application rate, leading to over or underdosing.

Results of one-sided over- or underdosing

Illustrates the effect of over/underdosing on spreading patterns, especially with narrow working widths.

Border spreading

Discusses spreading fertilizer to the property border for maximum cover and minimum loss.

One-sided boundary spreading with the border spreading plate

Guides on driving and adjusting for one-sided boundary spreading with the border plate.

Driving pattern

Describes two different driving patterns for using the border spreading plate and tramline cylinder.

Border spreading with the tramline cylinder

Details how to perform border spreading using the tramline cylinder and its effect on crop damage.

Working method

Outlines steps for working with the tramline cylinder, including PTO speed and spreader adjustments.

Stopping work

Lists essential steps to perform immediately after working and before road transport.

Failure and stoppage

Covers safety precautions and troubleshooting steps for common machine failures and stoppages.

Causes

Identifies probable causes for machine failures like blockages due to objects or damp fertilizer.

Damage

Advises on identifying and repairing damage to components like vanes or discharge bushings, likely caused by hard objects.

stoppage

Details troubleshooting steps for stoppages caused by encrusted fertilizer layers, including filter access and hopper emptying.

Storing the machine

Protect the machine

Explains how to protect the machine from corrosion by cleaning and patching paint.

Waste storage and disposal

Guides on the proper disposal of waste water contaminated with fertilizer and lubricants.

Cleaning

Recommends lubricating and cleaning the machine before storage to prevent damage and ensure longevity.

Disconnecting the machine

Details the safe procedure for disconnecting the machine, including safety checks and stable storage positioning.

Preparation for winter storage

Outlines steps for preparing the machine for winter storage, including cleaning, lubrication, and protective measures.

Maintenance

Performed by an authorised person

Stresses that maintenance and repairs must be done by authorized experts to maintain responsibility and guarantee.

Maintenance intervals

Provides a schedule for various inspection, lubrication, and replacement tasks based on time or usage.

Oil and grease content

Details the correct types and quantities of oil and grease for lubrication points, and waste disposal.

Coupling shaft

Covers lubrication of coupling shaft nipples and checks on protection sleeves and chains.

Cylinder dosing system

Explains the lubrication of grease nipples on the hydraulic cylinders of the dosing units.

Gear boxes

Discusses the sealed nature of gearboxes and when grease replacement might be necessary.

Connectors

Advises on applying lubricant to connectors for border spreading and pattern tests to prevent corrosion.

Torques

Provides a table of torque guidelines for various bolt and nut types and sizes.

Checking bolts and nuts

Emphasizes regular checks of bolts and nuts to prevent damage from vibrations and potential injury.

Checking the hydraulic system

Details safety procedures for checking the hydraulic system, including high pressure risks and safe working practices.

Replacement intervals

Advises on regular inspection and timely replacement of hydraulic system components like hoses.

Inspection criteria

Lists criteria for inspecting hydraulic hoses and when they must be replaced.

Replacing

Guides on the procedure for replacing hydraulic hoses, including depressurizing and careful reinstallation.

Check the settings of the dosing mechanism

Explains how to check and adjust the dosing mechanism settings, including frequency of checks.

Set the position of the dosing mechanism

Details how to correctly position the dosing mechanism relative to the spreading discs and agitator axle.

Set the height of the discharge bushings

Explains how to set the correct distance between discharge bushings and spreading discs to ensure proper pattern.

Adjust dosing plates (hydraulically operated)

Guides on adjusting hydraulically operated dosing plates for correct closure and application rate.

Adjust dosing plates (mechanically operated)

Details the adjustment procedure for mechanically operated dosing plates to ensure accurate closure.

Check the setting mechanism of the discharge point

Explains how to check and adjust the discharge point setting mechanism for consistent spreading patterns.

Replacing agitator axle seal

Provides instructions for replacing the agitator axle seal, including safety precautions and frequency.

Accessories

General

States that accessories adapt the machine to tractor or working conditions, warning against non-genuine parts.

tramline cylinder

Describes the tramline cylinder as a solution for reasonable border spreading and as a topdressing set.

Cat. I pin set

Explains the availability of a Cat. I pin set for connecting the machine to small tractors and ensuring stability.

Border spreading plate

Details the function of the border spreading plate for one-side boundary and tramline spreading.

Calibration container

Highlights the calibration container as an essential tool for obtaining accurate application rate settings.

Topdressing set

Explains the topdressing set's function for lifting the spreader and its compatibility with tramline cylinders.

Hopper extensions

Describes how hopper extensions increase loading volume and the need to consider weight and height changes.

Hopper cover

Details the hopper cover's role in protecting fertilizer from humidity and dirt.

Trailer

Mentions the availability of trailers for carrying large volumes and the increase in loading height.

Drain kit

Notes the availability of a drain kit for quick hopper emptying.

Hydraulic 2 x 2 direction tap set

Explains the use of this set for locking dosing units during border spreading, especially with single hydraulic units.

Hose set for one-sided closure of the dosing units

Describes a hose set for controlling left or right dosing units, requiring sufficient hydraulic valves.

Lights

Mentions the availability of lights for compliance with public road transport regulations.

Fine dosing

Explains the benefit of fine dosing for spreading small quantities like seeds and pellets to avoid blockages.

Angle indicator

Describes an available angle indicator for quickly setting the spreader's forward tilt.

Troubleshooting

Trouble-shooting table

A comprehensive table listing problems, possible causes, solutions, and corresponding page references.

Falling into disuse

Metal parts

Instructs on disposing of metal parts by delivering them to a metal recycling company.

Plastic parts

Advises on disposing of plastic parts as unwanted garbage.

Oil

Guides on disposing of hydraulic oil at a used-oil recycling company.

Rubber

Explains that rubber parts should be disposed of at a rubber processing company.

Fertiliser

States that remaining fertilizer must be stored or disposed of according to chemical regulations.

Liability

Liability

Defines the seller's responsibility for damages caused by contract breaches, negligence, or unlawful actions.

Complaints

Outlines stipulations for buyer complaints regarding delivery checks, reporting, and time limits.

Guarantee

Informs users about obtaining applicable guarantee conditions from the dealer.

EC declaration of conformity

Notes

Vicon RO-C Series Specifications

General IconGeneral
BrandVicon
ModelRO-C Series
CategorySpreader
LanguageEnglish

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