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Victron energy MPPT 150/70 User Manual

Victron energy MPPT 150/70
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MPPT solar charger manual
SmartSolar MPPT 150/70 up to 250/100 VE.Can
Rev 05 - 09/2023
This manual is also available in HTML5
ENGLISH

Table of Contents

Questions and Answers:

Victron energy MPPT 150/70 Specifications

General IconGeneral
Battery Voltage12/24/36/48V Auto Select
Rated Charge Current70 A
Nominal PV Power (12V)1000W
Nominal PV Power (24V)2000W
Nominal PV Power (36V)3000W
Nominal PV Power (48V)4000W
Max. PV Open Circuit Voltage150 V
Peak Efficiency98%
Enclosure CategoryIP22
Humidity95%, non-condensing
Operating Temperature-40 to +60 °C
CommunicationVE.Direct
ProtectionOvertemperature

Summary

Safety Precautions

General Safety Precautions

General safety instructions for installation, operation, and maintenance of the solar charger.

Wiring Safety Precautions

Safety guidelines for electrical wiring, including cable types, dimensions, and connection procedures.

Symbols Used on the Enclosure

Explanation of symbols found on the solar charger enclosure indicating warnings and functions.

FCC and Industry Canada Compliance

Device compliance information for FCC and Industry Canada regulations and potential interference.

FCC and Industry Canada Compliance Details

Further details on compliance with FCC and Industry Canada regulations, including transmitter information.

Introduction to the MPPT Solar Charger

Battery and PV Voltage and Current Ratings

Details on the charger's voltage and current specifications for battery and PV array compatibility.

TR and MC4 Model Variants

Description of the two available models: TR (screw terminals) and MC4 (MC4 connectors).

MPPT Solar Charger Features

Automatic Battery Voltage Detection

How the charger automatically detects system voltage upon first power-up.

Outstanding MPPT Algorithm

Information about the MPPT tracking algorithm for optimal energy harvest.

Outstanding Conversion Efficiency

Details on the charger's high conversion efficiency and its benefits like silent operation.

Extensive Electronic Protection

Overview of the charger's built-in electronic protection features against various faults.

VictronConnect App Capabilities

Features and capabilities of the VictronConnect mobile application for monitoring and control.

Display Options

Options for displaying solar charger information, including app and external displays.

VE.Direct Port Functionality

Description of the VE.Direct port and its communication capabilities for various interfaces.

VE.Can Ports for Networking

Information on VE.Can ports for connecting multiple VE.Can-enabled Victron products.

Load Output Management

Details on the virtual load output feature for managing loads and BatteryLife algorithm.

Battery Charging Stages

Explanation of the charger's adaptive 3-stage battery charging process: Bulk, Absorption, Float.

Flexible Charge Algorithm Options

Options for selecting or customizing battery charge algorithms via app or rotary switch.

Equalization Charging

Information on the equalization charging feature for lead-acid batteries and its benefits.

Temperature Sensing for Charging

How temperature sensing affects battery charging and compensation for optimal performance.

External Temperature and Voltage Sensor

Using optional sensors for accurate battery temperature and voltage measurements.

Voltage Sensing for Compensation

How voltage sensing compensates for cable losses by adjusting charge voltage.

Remote On/Off Control

Methods for remotely turning the solar charger on or off using terminals or external devices.

Programmable Relay Functionality

Functionality of the programmable relay for various triggers like errors or specific states.

WireBox for Terminal Protection

Description of the optional WireBox for enhanced safety and protection of terminals.

Installation Guide

Mounting the Solar Charger

Guidelines for mounting the solar charger vertically and ensuring proper cooling and clearance.

Battery Connection Requirements

Requirements for battery protection, including fuse ratings, cable types, and installation rules.

PV Array Configuration

Conditions for PV array configuration, including voltage limits, panel types, and connection methods.

Grounding Procedures

Procedures for battery and PV array grounding, and essential ground fault detection information.

Connection Overview Diagram

Diagram showing the connection ports and terminals of the solar charger for different models.

Electrical Connections Guide

Step-by-step guide for making electrical connections, including polarity, torque, and connection order.

VE.Can Ports for Device Communication

Details on using VE.Can ports for device communication and synchronized charging.

Installing the SmartSolar Control Display

Instructions for installing the optional SmartSolar Control display onto the solar charger.

Connecting the MPPT Control Display

How to connect the optional MPPT Control display using a VE.Direct cable.

Configuration and Settings

Methods for Changing Settings

Overview of the methods available for configuring the solar charger settings.

Settings via VictronConnect App

Configuring settings and updating firmware using the VictronConnect app.

Settings via Rotary Switch

Selecting pre-programmed battery charge algorithms using the rotary switch.

Settings via SmartSolar Control Display

Configuring settings using the optional SmartSolar Control display.

Settings via MPPT Control Display

Configuring settings via the optional MPPT Control display, with some limitations.

Detailed Explanation of Settings

Detailed explanation of all user-configurable solar charger settings.

Battery Settings Configuration

Configuration options for battery voltage, charge current, and battery presets.

Charger Enable/Disable Setting

Enabling or disabling the battery charger function.

Battery Preset Management

Selecting and managing battery charge algorithms and presets.

Expert Mode for Advanced Settings

Enabling expert mode for advanced configuration options.

Equalization Settings

Settings for automatic and manual battery equalization to balance cells.

Customizing Battery Charge Algorithms

How to create, modify, and delete custom battery charge algorithms.

Absorption Voltage Setting

Setting the absorption voltage for battery charging.

Adaptive Absorption Time

Enabling adaptive absorption time based on battery state for optimized charging.

Maximum Absorption Time

Setting the maximum limit for the absorption stage duration.

Float Voltage Setting

Setting the float voltage for maintaining battery charge.

Re-bulk Voltage Offset

Adjusting the re-bulk voltage offset for charge cycle restarts.

Equalization Voltage Configuration

Setting the voltage level for the equalization charge stage.

Equalization Current Percentage

Defining the percentage of maximum charge current for equalization.

Automatic Equalization Settings

Configuring the interval and duration for automatic equalization cycles.

Equalization Stop Mode

Determining how the equalization stage ends, automatically or by fixed time.

Maximum Equalization Duration

Setting the maximum duration allowed for the equalization stage.

Manual Equalization Initiation

Initiating a one-off equalization cycle manually.

Tail Current Setting

Setting the threshold current for ending the absorption stage.

Temperature Compensation

Configuring temperature compensation coefficient for charging voltages.

Load Output Settings

Controlling load output using VE.Direct TX port or relay for load-shedding.

Programmable Relay Settings

Configuring the programmable relay for various switching conditions.

Programmable Relay Modes

Options for configuring the programmable relay's operational modes.

Streetlight Settings

Automating night lighting control based on sunset, sunrise, and dimming.

Streetlight Control Logic

Control logic for the streetlight function, including sunset and sunrise actions.

Sunset Action Configuration

Configuring the action taken at sunset, including fixed time or dimming levels.

Sunrise Action Configuration

Configuring the action taken at sunrise, including switching off or on before sunrise.

Midnight and Sunrise Synchronization

Synchronizing the charger's clock with solar cycles for accurate timer programming.

Sunset and Sunrise Detection Settings

Adjusting voltage detection levels for sunset and sunrise to match panel configuration.

Gradual Dimming Speed Control

Adjusting the dimming speed for smoother transitions in streetlight intensity.

Mid-Point Shift Adjustment

Compensating for daylight saving time deviations in midnight estimation.

TX Port Settings

Functionality of the TX port for sending signals to external devices like streetlights.

RX Port Settings

Functionality of the RX port for receiving signals from external devices, like BMS.

Firmware Update Procedure

Checking and updating the solar charger's firmware via the VictronConnect app.

Bluetooth Enable/Disable

Options to disable or enable the Bluetooth communication feature via the VictronConnect app.

VE.Smart Networking Setup

Setting up wireless communication networks between Victron products using Bluetooth.

VE.Smart Networking Configuration

Step-by-step guide to setting up a VE.Smart Network and adding devices.

Checking VE.Smart Network Status

Verifying communication status and parameters within a VE.Smart Network.

Operation of the Solar Charger

Start-Up Procedure

Steps for powering up the solar charger and initiating communication.

Battery Charging Process

How the charger starts and manages battery charging cycles, including voltage requirements.

Automatic Equalization

Configuration and behavior of automatic battery equalization for lead-acid batteries.

Lithium Battery Settings

Recommended settings for Lithium Iron Phosphate (LiFePO4) batteries.

Shutdown and Restart Procedure

Steps for safely shutting down and restarting the solar charger.

Maintenance Procedure

Information regarding the maintenance requirements of the solar charger.

Monitoring the Solar Charger

LED Status Indications

Understanding the status indicated by the charger's LEDs for operation and faults.

Error Code Overview

How error codes are displayed and where to find detailed information.

Monitoring via VictronConnect App

Using the VictronConnect app to monitor live, historical data, and operational warnings.

VictronConnect App Status Screen

Display of live solar charger information on the VictronConnect app status screen.

VictronConnect App History Screen

Reviewing historical charge data collected over 30 days via the app.

VictronConnect App Error Reporting

How active and historical errors are reported within the VictronConnect app.

Monitoring via GX Device and VRM

Accessing data and alarms remotely via GX devices and the VRM portal.

Troubleshooting the Solar Charger

Solar Charger Damaged

Steps for visually inspecting the charger for damage not covered by warranty.

Solar Charger Unresponsive

Troubleshooting steps when the charger's LEDs do not illuminate or blink.

Solar Charger is Off

Reasons why the charger might be off and how to diagnose the cause.

PV Voltage Too Low

Troubleshooting low PV voltage issues that prevent charging.

Settings Edited on External Display

How editing settings on external displays can temporarily disable charging.

Charger Disabled in Settings

Checking if the charger has been disabled via its settings.

Charger Disabled by Remote or BMS

Diagnosing issues when the charger is disabled by remote or BMS control.

Low Lithium Battery Temperature

Understanding charging suspension due to low lithium battery temperature.

Solar Charger Externally Controlled

How external systems like ESS can control charging parameters.

Batteries Not Charging

Scenarios where the charger is active but batteries are not receiving charge current.

Battery is Full

Normal behavior when the battery is fully charged and charging stops or reduces.

Battery Not Connected

Potential reasons and checks for a disconnected battery connection.

Reverse Battery Polarity

Causes and consequences of accidentally reversing battery polarity.

Battery Settings Too Low

How low battery voltage or current settings affect charging performance.

PV Voltage Too High

Issues arising from PV voltage exceeding the charger's maximum rated limit.

Reverse PV Polarity

How the charger handles reverse PV polarity internally without displaying an error.

Batteries Undercharged

Reasons why batteries might not be adequately charging.

Insufficient Solar Supply

Factors affecting solar supply and reaching the float charge stage.

High DC Load

Impact of high DC loads on battery charging performance.

Battery Cable Voltage Drop

How voltage drop in battery cables leads to undercharged batteries.

Incorrect Temperature Compensation

Consequences of incorrectly configuring temperature compensation.

Temperature Difference Between Charger and Battery

Importance of matching ambient temperatures for optimal charging.

Batteries Overcharged

Causes and risks associated with overcharging batteries.

Battery Voltage Setting Too High

How incorrect battery voltage settings can lead to overcharging.

Battery Charge Voltage Settings Too High

Overcharging due to excessively high charge voltage settings.

Battery Unable to Deal with Equalization

Risks of overcharging when using equalization on unsuitable batteries.

Battery Old, Faulty or Undersized

How battery condition can lead to overcharging issues.

Solar Charger Not Achieving Full Output

Reasons why the charger may not reach its maximum rated output.

PV Yield Lower Than Expected

Diagnosing low PV yield and assessing PV array sizing.

Maximum Output Power vs. Battery Voltage

How battery voltage affects the charger's maximum output power.

Temperature Above 40°C

Output derating and performance considerations above 40°C.

PV Connections Burned or Melted

Causes of burned or melted PV connections and warranty implications.

Communication Issues

Potential problems encountered during communication with the charger.

Bluetooth Communication Troubleshooting

Troubleshooting common causes of Bluetooth communication issues.

Bluetooth Check and Range

Steps to verify Bluetooth functionality, range, and common connection issues.

Communication Without Bluetooth

Alternative communication methods when Bluetooth is unavailable.

VE.Direct Port Issues

Troubleshooting issues related to the VE.Direct port and its communication.

VE.Smart Networking Issues

Troubleshooting problems within a VE.Smart Network.

Miscellaneous Issues

Addressing various issues not covered in previous troubleshooting sections.

DC-DC Charger or Power Supply Operation

Warnings against using the charger as a DC-DC converter or power supply.

Interrupted Firmware Update Recovery

Information on recovering from interrupted firmware updates.

Ground Current Detection

Steps for detecting and troubleshooting ground current issues.

Programmable Relay Issues

Troubleshooting problems with the programmable relay's functionality.

PV Short Relay Reset Procedure

Procedure to reset the PV Short relay protection mechanism.

Latching Relay Reset Procedure

Step-by-step guide to reset a latching relay failure.

Error Code Overview

Overview of error codes displayed by the charger and specific LED indications.

Error 1: Battery Temperature Too High

Error when battery temperature exceeds the safe limit, causing charging to stop.

Error 2: Battery Voltage Too High

Error indicating battery voltage is too high or set incorrectly.

Error 17: Solar Charger Overheated

Error indicating the charger overheated despite reduced output.

Error 18: Solar Charger Over-current

Error indicating excessive current draw from the battery terminals.

Error 20: Maximum Bulk Time Exceeded

Error related to a removed feature, possibly indicating outdated firmware.

Error 21: Current Sensor Issue

Error indicating a problem with the current sensor.

Error 26: Terminal Overheated

Error indicating that power terminals have overheated.

Error 28: Power Stage Issue

Error indicating a fault in the power stage, potentially requiring unit replacement.

Error 33: PV Over Voltage

Error when PV voltage exceeds a safe limit, requiring configuration checks.

Error 38, 39: PV Input Shutdown

Errors indicating PV input short circuit protection is active.

Information 65: Communication Warning

Warning about lost communication with a paralleled charger.

Information 66: Incompatible Device

Warning about paralleling chargers with different settings or algorithms.

Error 67: BMS Connection Lost

Error indicating loss of communication with a BMS control system.

Error 68: Network Misconfigured

Error due to conflicting network sources with the same priority.

Error 80 to 88: PV Input Shutdown

Errors indicating PV input shutdown due to internal short circuit protection.

Error 116: Calibration Data Lost

Error indicating lost calibration data, potentially a faulty unit.

Error 117: Incompatible Firmware

Error indicating an incomplete firmware update.

Error 119: Settings Data Lost

Error indicating configuration data cannot be read, requiring reset.

Technical Specifications

Specifications for 150/70, 150/85, and 150/100 Models

Technical specifications for the 150/70, 150/85, and 150/100 models.

Specifications for 250/70, 250/85, and 250/100 Models

Technical specifications for the 250/70, 250/85, and 250/100 models.

Dimension Drawings Overview

Visual representations of the charger's physical dimensions.

Dimensions: 70A-MC4-VE.Can

Detailed dimensions for the 70A-MC4-VE.Can model.

Dimensions: 70A-Tr-VE.Can

Detailed dimensions for the 70A-Tr-VE.Can model.

Dimensions: 85A/100A MC4-VE.Can

Detailed dimensions for 85A/100A MC4 VE.Can models.

Dimensions: 85A/100A Tr-VE.Can

Detailed dimensions for 85A/100A Tr VE.Can models.

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