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Victron energy MPPT User Manual

Victron energy MPPT
154 pages
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Handbuch des MPPT-
Solarladegeräts
SmartSolar MPPT 150/70 up to 250/100 VE.Can
04/2022
DEUTSCH

Table of Contents

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Victron energy MPPT Specifications

General IconGeneral
BrandVictron energy
ModelMPPT
CategoryBattery Charger
LanguageEnglish

Summary

Safety Precautions

General Safety Precautions

Important safety instructions for installation, operation, and maintenance.

Wiring Safety Precautions

Guidelines for using flexible multi-stranded copper cable for connections.

Introduction to Victron SmartSolar MPPT Chargers

Battery, PV Voltage, and Current Ratings

Details maximum PV voltage and battery charge current for models.

TR vs. MC4 Models

Describes the two available PV terminal types: screw terminals (TR) and MC4.

Key Features of SmartSolar MPPT Chargers

Automatic Battery Voltage Detection

Charger automatically detects system voltage on first power-up.

Outstanding MPPT Algorithm

Features ultra-fast MPPT tracking for optimal solar yield.

Outstanding Conversion Efficiency

Achieves high efficiency, up to 98%, with no cooling fan.

Extensive Electronic Protection

Includes over-temperature, reverse polarity, and reverse current protection.

VictronConnect App Integration

App for monitoring, operation, data access, settings, and firmware updates.

Display Options

Lists display options including the VictronConnect App.

VE.Direct Port Communication

Port for communication with monitoring devices and VictronConnect App.

VE.Can Ports for Connectivity

Ports for communication with monitoring devices like GX devices.

Adaptive 3-Stage Battery Charging

Describes the Bulk, Absorption, and Float charge stages.

Flexible Charge Algorithm Options

Allows selection of 8 pre-set or programmable charge algorithms.

Equalization Charging Functionality

Periodic charge to balance cells and prevent stratification.

Temperature Sensing for Compensation

Allows temperature-compensated charging using internal or external sensors.

Internal Temperature Sensor

Uses the built-in sensor for temperature compensation estimation.

External Temperature and Voltage Sensor

Uses Smart Battery Sense for accurate measurements.

Voltage Sensing Capabilities

Optional sensor for measuring battery terminal voltage.

Remote On/Off Terminal

Terminal for remote control of the charger.

Programmable Relay Functionality

Relay can be programmed to engage based on specific conditions.

Optional MPPT WireBox

Optional plastic cover for battery and solar terminals for added safety.

Installation Guide for SmartSolar MPPT Chargers

Mounting Procedures

Instructions for vertically mounting the solar charger.

Battery Installation Requirements

Requirements for battery fuse protection and cable selection.

PV Array Configuration Guidelines

Guidelines for PV array configuration and voltage/current ratings.

Grounding Requirements

Details chassis, PV array, and ground fault detection grounding.

Electrical Connection Sequence

Step-by-step order for making electrical connections.

Installing the SmartSolar Control Display

Instructions for installing the external SmartSolar Control display.

Connecting the MPPT Control Display

Instructions for connecting the optional MPPT Control display.

Configuration and Settings

Methods for Changing Settings

Overview of methods to change charger settings.

Settings via VictronConnect App

Using the VictronConnect App to change settings and update firmware.

Settings via Rotary Switch

Using the rotary switch to select pre-programmed battery charge algorithms.

Settings via SmartSolar Control Display

Configuring settings using the SmartSolar Control display.

Settings via MPPT Control Display

Configuring settings using the MPPT Control display.

Detailed Explanation of All Settings

Explains configurable settings and firmware updates.

Battery Settings Configuration

Details battery voltage, max charge current, and battery presets.

Load Output Settings

Settings for controlling the load output based on battery voltage.

Programmable Relay Settings

Configuring the programmable relay for various conditions.

Streetlight Settings Configuration

Function to automatically control night lighting with timer programs.

TX Port Settings Explained

Functionality of the TX port for sending signals.

RX Port Settings Explained

Functionality of the RX port for receiving signals.

Firmware Update Procedure

Procedure for checking and updating firmware via VictronConnect.

Bluetooth Enable/Disable

How to disable or enable Bluetooth via VictronConnect.

VE.Smart Network Setup

Enables products to share data wirelessly via Bluetooth.

VE.Smart Network Configuration

Steps to set up a new VE.Smart network.

Operation of Victron SmartSolar MPPT Chargers

Charger Start-up Procedure

Describes the charger powering up and communication.

Battery Charging Process

Explains how the charge controller starts a new cycle.

Absorption Stage for Lead-Acid Batteries

How absorption time is determined for lead-acid batteries.

Charging Behavior Variations

Discusses pausing absorption time and restarting the process.

Automatic Equalization

Explains how automatic equalization works and its settings.

Recommended Settings for Lithium Batteries

Recommended settings for Lithium Iron Phosphate (LiFePO4) batteries.

Shutdown and Restart Procedure

Steps for safely shutting down and restarting the charger.

Maintenance Procedure

Notes that the solar charger does not require regular maintenance.

Monitoring Methods

LED Status Indications

Explains the meaning of the blue, green, and yellow LEDs for status and errors.

Error Code Overview

How error codes are displayed and where to find a full list.

Monitoring via VictronConnect App

Using the app to monitor live data, history, and errors.

VictronConnect Status Screen

Displays charger model and live information.

VictronConnect History Screen

Shows a summary of data collected over the previous 30 days.

VictronConnect Error Reporting

Indicates active and historical errors within the app.

Monitoring via GX Device and VRM

Accessing data and alarms via GX device or VRM portal.

Warranty Information

Troubleshooting and Support

Controller Not Operational

Checks for power-up issues and basic visual inspection.

Visual Check

Inspects for mechanical damage, burn marks, or water damage.

Battery Supply Check

Verifies battery voltage at terminals using a multimeter.

Batteries Not Charging

Lists reasons why batteries may not be charging.

Reverse Battery Polarity Issues

Explains issues with accidental swapping of battery cables.

Reverse PV Polarity

Discusses PV input protection against reverse polarity.

Battery Full Condition

Explains when the charger stops charging due to a full battery.

Remote Terminal or External Control Issues

Troubleshooting for missing remote connector or external control.

Charger Disabled Status

Checks if the charger is enabled in VictronConnect settings.

Low PV Voltage Condition

Explains conditions for charging to commence based on PV voltage.

Incorrect Battery Voltage Setting

Verifies if the battery voltage setting matches the system.

External Device Control

Discusses external control affecting charger operation.

Battery Supply Issues

Diagnoses problems related to battery connection and supply.

High PV Voltage Condition

Addresses issues where PV voltage exceeds the charger's limit.

Batteries Undercharged

Lists signs and causes of undercharged batteries.

Excessive DC Load

Explains how system loads affect battery charging.

Low Battery Charge Voltages

Checks if battery voltage settings are too low.

Battery Nearly Full

Discusses reduced charge current when the battery is nearly full.

Battery Cable Voltage Drop

Explains voltage drop in battery cables affecting charging.

Temperature Difference Between Charger and Battery

Importance of equal ambient temperatures for accurate charging.

Insufficient Solar Input

Reasons for not reaching float charge stage, like not enough panels.

Incorrect Temperature Compensation Setting

Incorrect settings leading to under or overcharging.

Low Battery Charge Current

Checks if the max charge current setting is too low.

Batteries Overcharged

Risks and causes of overcharging batteries.

Battery Voltage Setting Too High

Overcharging due to incorrect battery voltage settings.

High Battery Charge Voltages

Overcharging caused by excessively high charge voltages.

Battery Unable to Handle Equalization

Overcharging risk if battery cannot handle equalization.

Old or Faulty Battery

Issues with old or faulty batteries leading to overcharging.

Solar System Issues

Potential solar-related issues not covered previously.

High PV Reverse Current

Addresses damage from excessive current or reverse polarity.

PV Yield Less Than Expected

Investigating lower than expected solar power generation.

Full Rated Output Not Reached

Reasons for not achieving the full rated output, e.g., small PV array.

Max PV Output Power vs. Battery Voltage

How battery voltage affects output power.

Mixed PV Panel Types

Recommendation against mixing PV panel types.

Burned or Melted PV Connections

Causes of burned or melted PV connections.

Incorrect MC4 Connector Wiring

Guidance on correctly connecting MC4 connectors.

Optimisers Not Supported

Warning against using solar panels with optimisers.

Missing Earth Fault Detection

Notes the absence of internal earth fault detection.

Ground Current Investigation

Investigating ground current and system grounding.

Communication Issues

Issues arising from connecting to apps or other devices.

VictronConnect Communication Issues

General troubleshooting for the VictronConnect app.

VE.Direct Port Communication Issues

Troubleshooting VE.Direct port communication problems.

VE.Can Port Communication Issues

Troubleshooting VE.Can port communication issues.

VE.Smart Communication Issues

Troubleshooting issues with VE.Smart Network communication.

Bluetooth Communication Issues

Common causes and troubleshooting for Bluetooth issues.

Settings or Firmware Issues

Resolving issues related to incorrect settings or firmware.

Incorrect Settings Troubleshooting

Advice on checking and resetting configuration settings.

Firmware Update Troubleshooting

Steps to update firmware and resolve potential bugs.

Interrupted Firmware Update Recovery

Guidance on recovering from interrupted firmware updates.

Operation Issues

Troubleshooting for issues not covered in previous chapters.

Unable to Operate as Power Supply

Discourages use as a power supply without batteries.

Unable to Operate as DC to DC Charger

Discourages use as a DC to DC charger.

Relay Issues Troubleshooting

Troubleshooting relay functionality and contact protection.

Technical Specifications

Specifications for 150/70, 150/85, and 150/100 Models

Technical data for 150/70, 150/85, and 150/100 models.

Specifications for 250/70, 250/85, and 250/100 Models

Technical data for 250/70, 250/85, and 250/100 models.

Appendix: Dimensions and Error Codes

Dimensions of 70A-MC4-VE.Can

Detailed dimensional drawings for the 70A-MC4-VE.Can model.

Dimensions of 70A-Tr-VE.Can

Detailed dimensional drawings for the 70A-Tr-VE.Can model.

Dimensions of 85A/100A MC4-VE.Can Models

Dimensional drawings for 85A and 100A MC4 VE.Can models.

Dimensions of 85A/100A Tr-VE.Can Models

Dimensional drawings for 85A and 100A Tr VE.Can models.

Charger Error Code Overview

Lists possible error codes and their meanings.

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