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Viessmann Vitodens 200-W B2HA 100 User Manual

Viessmann Vitodens 200-W B2HA 100
60 pages
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for use by heating contractor
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5683 703 - 05 09/2014
Installation Instructions
VITODENS
r
200-W
Vitodens 200-W, Series B2HA
Models 45, 60
Wall-mounted, gas-fired condensing boiler
For operation with natural gas and liquid propane gas
Heating input: 60 to 212 MBH
17.5 to 62 kW
Read and save these instructions
for future reference.
Product may not be exactly as shown
IMPORTANT
H

Table of Contents

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Viessmann Vitodens 200-W B2HA 100 Specifications

General IconGeneral
Heat ExchangerInox-Radial stainless steel heat exchanger
TypeWall-mounted gas condensing boiler
EfficiencyUp to 98%
ControlVitotronic 200
Fuel TypeNatural gas or LPG
BurnerMatriX cylinder burner
Water PressureMax 3 bar

Summary

Safety, Installation and Warranty Requirements

Product documentation

Read all applicable documentation before commencing installation for future reference by service personnel.

Warranty

Information in this and related product documentation must be read and followed; failure voids the warranty.

Licensed professional heating contractor

Installation, adjustment, service, and maintenance must be performed by a licensed professional heating contractor.

Contaminated air

Air contaminated by chemicals can cause poisonous by-products and damage equipment.

Advice to owner

Familiarize system operator with equipment, safety precautions, and shutdown procedures.

Carbon monoxide

Improper installation can cause flue products to flow into living space, containing carbon monoxide.

Fresh air

Equipment requires fresh air for safe operation and adequate combustion/ventilation.

Equipment venting

Never operate boiler without an installed venting system; improper venting causes poisoning.

Fiberglass wool and ceramic fiber materials

Handling precautions and first aid for exposure to fiberglass and ceramic fibers.

About these Installation Instructions

Explains document symbols like WARNING, CAUTION, and IMPORTANT.

General Information

Important Regulatory and Installation Requirements

Covers codes, user instruction, start-up, service, and technical literature requirements.

Applicability

Details product applicability and serial number information for ordering parts.

Product Information

Describes the natural gas-fired condensing boiler and its features.

Multi boiler system

Notes to observe instructions for multi boiler system accessories.

Mechanical Room

Guidelines for selecting and preparing the mechanical room for boiler installation.

Set-up

Before Set-up

Ensure all necessary accessories are installed before placing the boiler.

Minimum Clearances

Specifies required clearances around the boiler for installation and service.

Boiler Connections

Preparing the Connections

Overview of connecting installation fittings using pipe sealant or Teflon tape.

Wall Mounting

Instructions for fitting and installing the wall mounting bracket securely.

Frame Mounting

Instructions for installing the boiler on a free-standing boiler stand.

Connections

Details on connecting power, venting, piping practices, and gas shut-off valve.

Gas piping pressure test

Procedure for performing a leak test on the gas piping system.

Heating water connections

Steps for flushing the heating system and connecting the boiler.

DHW storage tank information

Information on required DHW water tank sensor for stand-alone tanks.

Making the DHW connections

Guide for installing the DHW temperature sensor with Vitocell tanks.

Accessing the control unit connections

Step-by-step instructions for accessing the external accessory connection box.

Routing the connecting cables

Guidance on routing and securing connecting cables to the control base.

Connecting DHW sensor

Attaching the DHW sensor to the boiler control board's quick connect plugs.

Setting altitude parameters

How to set altitude parameters using coding address 93.

Control base

Diagram showing connections for DHW and outdoor temperature sensors to the control base.

External accessory connection box

Wiring diagram for the external accessory connection box.

Condensate connection

Instructions for connecting the condensate drain pipe and trap.

Safety Connections and Pressure Testing

Installing safety devices like pressure relief valves and performing pressure tests.

Low water cut-off

Requirements and installation of a low water cut-off device.

Performing a boiler pressure test

Detailed procedure for hydrostatically pressure testing the boiler.

Waterside Flow

Information on system flow rate limitations and low-loss header recommendations.

Installation Examples

Depicts possible piping layouts and system configurations as guidelines.

System Layout 1

Diagram for a direct-connected heating circuit with DHW production.

System Layout 2

Diagram for one heating circuit and low-loss header with DHW production.

System Layout 3

Diagram for DHW tank, one heating circuit with mixing valve, and system separation.

System Layout 4

Diagram for DHW tank, direct-connected heating circuit, and mixing valve circuit.

System Layout 5

Diagram for DHW tank, mixing valve heating circuit, non-mixing valve circuit, and low-loss header.

System Layout 6

Diagram for DHW tank, one non-mixing circuit, two mixing circuits, and low-loss header.

System Layout 7

Diagram for direct-connected heating circuit and heating circuit with system separation.

System Layout 8

Diagram for DHW tank, low-loss header, multiple mixing circuits, and one non-mixing circuit.

System Layout 9

Diagram for multiple boilers with mixing valves and a low-loss header.

Alternative DHW Connection

Alternative piping diagram for DHW tank connection applicable to specific system layouts.

Boiler in Heating/Cooling

Instructions for installing the boiler in a refrigeration system for heating/cooling applications.

Boiler with Low Water Cut-off

Requirements and installation of a remote-mounted low water cut-off device.

Venting Connection

Important considerations for installing the venting system to prevent material damage.

Control Connections

Electrical Connections

Power supply connection for accessories and closing control unit casing.

Overview of Electrical Connections, Models B2HA 45 and 60

Detailed wiring diagram showing all electrical connections for the models.

Accessing the X3 Plug

Procedure for removing and reinstalling the X3 plug for sensor installation.

Connecting the Low-loss Header Sensor

Instructions for connecting the low-loss header sensor to control board terminals.

Connecting the Outdoor Temperature Sensor

Steps for mounting and connecting the outdoor temperature sensor to the boiler control board.

External 0-10 Volt Signal Connection

Connecting an external 0-10V signal for boiler water temperature setpoint control.

LON Module

Instructions for installing the LON module onto the boiler control board.

Accessory Kit

Details on accessory kit connections for heating circuits with mixing valves.

Closing the Control Unit

Steps for closing the control unit cover after installation.

Closing the External Accessory Connection Box

Instructions for closing the external accessory connection box after wiring.

Reinstalling the Front Enclosure Panel

Steps for reinstalling the front enclosure panel and securing the unit.

Instructing the system user

Installer's responsibility to hand over operating instructions to the user.

Additional Information

Technical Data

Provides technical specifications like CSA input, output, weight, and dimensions for the boilers.

Installation Fittings

Lists and illustrates the parts included for installation and other available parts.

Lighting and Operating Instructions

Safety warnings and step-by-step instructions for lighting and operating the appliance.

Quick Reference

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