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VOKERA ProCombi 100 HE User Manual

VOKERA ProCombi 100 HE
40 pages
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Supplied By www.heating spares.co Tel. 0161 620 6677
Installation & Servicing Instructions
THESE INSTRUCTIONS
TO BE RETAINED
BY USER
0694

Table of Contents

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VOKERA ProCombi 100 HE Specifications

General IconGeneral
MountingWall-mounted
ERP RatingA
Weight32 kg
Warranty2 Years
Fuel TypeNatural Gas
Flow Rate (l/min)11.5 l/min
FuelNatural Gas
Flow Rate12.5 l/min
Central Heating Flow Temperature Range30-85 °C
Hot Water Temperature Range35-60 °C
Boiler TypeCombination Boiler

Summary

Design Principles and Operating Sequence

Safety Devices

Outlines the safety mechanisms that ensure the appliance's safe operation during use.

Installation Procedures for Procombi HE

Installation: Delivery, Contents, and Unpacking

Fitting the Flue - Horizontal

Explains how to install a concentric horizontal flue, including elbow rotation and extensions.

Flue Installation Details

Flue Installation: Extensions and Restrictions

Concentric Vertical Flue Installation

Provides instructions for installing a concentric vertical flue, including hole drilling and supports.

Connecting Gas and Water Services

Connecting Gas Supply

Instructions for connecting the 15mm gas pipe to the appliance's service valve.

Connecting Flow & Return Pipes

Details connecting the 22mm service valves for the flow and return connections.

Connecting Condense Pipe

Details the connection of the condense outlet pipe to a plastic waste pipe.

Electrical Connections

Connecting the Mains (230V) Input

Provides detailed instructions for connecting the 230V mains supply to the appliance terminal block.

Commissioning Procedures

Gas Supply Installation and System Checks

Covers gas supply installation, system flushing, and initial filling procedures.

Pre-Operation Checks

Lists essential checks to be performed before the initial lighting of the appliance.

Initial Lighting and Burner Pressure Check

Guides on initial lighting procedures and checking the burner pressure.

Setting Boiler Operating Temperature

Explains how to adjust the boiler's operating temperature for central heating.

Commissioning: DHW Settings and Final Checks

Setting Domestic Hot Water Temperature

Details how to adjust the domestic hot water temperature using the thermostat knob.

Final Checks and User Instruction

Lists final checks before completion and how to instruct the user on appliance operation.

Servicing Instructions: General and Routine

General Servicing Recommendations

Emphasizes regular servicing by competent persons using genuine spare parts.

Routine Annual Servicing Procedures

Details the steps for annual servicing, including checks on performance, flue, and gas analysis.

Component Removal Procedure

Provides a general procedure for safely removing components from the appliance.

Servicing: Safety Valve to Gas Valve

Printed Circuit Board (PCB) Servicing

Guides on removing and replacing the main or ignition control PCB.

Gas Valve Servicing

Explains how to remove and replace the gas valve, including safety checks.

Servicing: Ignition Components and Fan

Electrode, Burner & Injectors Servicing

Provides instructions for removing and replacing electrodes, the burner, and injectors.

Flue Fan Servicing

Guides on removing and replacing the flue fan assembly.

Servicing: Air Pressure, Flow Restrictor, and DHW Switch

Main Heat Exchanger Servicing

Details how to remove and replace the main heat exchanger.

Servicing: Heat Exchanger and Actuators

DHW Heat Exchanger Servicing

Details the procedure for removing and replacing the DHW heat exchanger.

Servicing: Expansion Vessel and Heat Collector

Condense Trap Removal

Guides on removing and replacing the condense trap.

Appliance Operation Checks

DHW Mode Parameters and Heating Mode

Heating Parameters and Burner Pressure Adjustment

Checking and Adjusting Burner Pressure

Guides on checking and adjusting burner pressure for optimal performance.

Setting Maximum Burner Pressure

Details the procedure for setting the maximum burner pressure.

Setting Minimum Burner Pressure

Explains how to set the minimum burner pressure.

Combustion Analysis Test

Provides instructions for performing a combustion analysis test on the appliance.

Combustion Analysis and Fault Indicators

Combustion Analysis Procedure

Details the procedure for conducting a combustion analysis using test points and a selector knob.

Electrical Checks

Details essential electrical checks like earth continuity, short circuit, and polarity.

Earth Continuity Test

Provides instructions for testing earth continuity of the appliance.

Short Circuit Check

Details how to perform a short circuit test on the appliance's electrical connections.

Electrical Tests and Fault Finding

Polarity Check

Explains how to check the appliance's electrical polarity using voltage tests.

Resistance to Earth Check

Details how to test the resistance to earth of the appliance.

Fault Finding Procedures

General advice before fault finding, including isolating the appliance and disconnecting controls.

Fault Finding Test A: Control Board Startup

Test A: Checking Electronic Control Board Startup

Step-by-step guide to diagnose issues with the electronic control board during startup.

Fault Finding Test A: Ignition and Airflow

Test A: Spark and Ignition Issues

Diagnosing faults related to sparking, ignition, and high limit thermostat operation.

Fault Finding Test A1: Control Board and Supply Checks

Test A1: Control Board and Supply Checks

Diagnosing faults related to the control board, supply voltage, and wiring connections.

Fault Finding Test B2: DHW Mode Control

Test B2: Checking Control in DHW Mode

Step-by-step guide to diagnose control issues when the appliance is in DHW mode.

Fault Finding Test C: Central Heating Mode Control

Test C: Checking Control in C/H Mode

Diagnosing control issues when the appliance is operating in Central Heating mode.

Fault Finding Test C Continued: Heating Mode Checks

Test C Continued: Heating Mode Flow Checks

Continues diagnosis of heating mode issues, focusing on water flow and temperature checks.

Wiring Diagrams and External Controls

Functional Wiring Diagram and Key

Functional Diagram of Procombi HE

Presents a detailed functional diagram of the Procombi HE boiler's electrical system.

LPG Conversion and Technical Data

Checking and Adjusting LPG Burner Pressure

Guides on checking and adjusting burner pressure for LPG models.

Benchmark Gas Boiler Commissioning Checklist

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