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VOKERA Excel 29 - User Manual

VOKERA Excel 29
36 pages
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Users Instructions
Installation &
Servicing
Instructions
THESE INSTRUCTIONS
TO BE RETAINED
BY USER
Vokèra is a licensed member of the Benchmark scheme
which aims to improve the standards of installation and
commissioning of domestic hot water systems in the UK.
Excel
High efciency combi boiler
Excel 25 G.C. N° 47-364-12
Excel 29 G.C. N° 47-364-13

Table of Contents

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VOKERA Excel 29 Specifications

General IconGeneral
ERP RatingA
Boiler TypeCombination
Output (kW)29 kW
MountingWall Mounted
DHW Output (kW)29 kW
Operating Pressure0.5 - 3 bar

Summary

1. THINGS YOU SHOULD KNOW

1.1 GAS APPLIANCES

Legal requirement for gas appliance installation and maintenance by competent persons.

1.2 ELECTRICAL SUPPLY

Appliance connection to double pole isolator or unswitched socket with correct fuse.

1.3 GUARANTEE REGISTRATION CARD

Fill out and post guarantee registration card within 30 days of installation.

1.4 APPLIANCE COMMISSIONING CHECKLIST (UK only)

Benchmark checklist completion during installation/commissioning is mandatory for warranty.

1.5 HOW DOES IT WORK?

Explains how the boiler provides heating and hot water using electronic ignition.

1.6 DIMENSIONS

Provides height and width specifications for the Excel 25-29 models.

1.7 CLEARANCES REQUIRED

Specifies minimum clearances for above, below, sides, and front of the appliance.

1.8 FROST PROTECTION SYSTEM

Built-in system to prevent frost damage by operating the burner/pump below 5°C.

1.9 APPLIANCE STATUS INDICATORS

Explains the function of Green, Red, and Yellow LEDs indicating boiler status.

Appliance Controls Overview

BOILER STATUS LED

Explains Green, Red, and Yellow LEDs indicating boiler status.

DHW TEMPERATURE SELECTOR

Selector to adjust hot water outlet temperature.

PRESSURE GAUGE

Indicates current system pressure, minimum 0.5-bar.

MODE SELECTOR SWITCH;HEATING TEMPERATURE SELECTOR

Controls boiler mode (Hot water only, Heating & Hot water, OFF) and heating temperature.

2. GETTING STARTED

2.1 BEFORE SWITCHING ON

Familiarize with isolation, pressure check, time clock, thermostats, and controls.

2.3 LIGHTING THE BOILER

Instructions for turning on the gas and electrical supply and initiating ignition.

2.4 ADJUSTING THE HEATING TEMPERATURE

How to adjust the central heating temperature using the selector.

2.5 ADJUSTING THE HOT WATER TEMPERATURE

How to adjust the hot water temperature using the selector.

2.6 EXPLANATION OF FEATURES

Highlights the appliance's advanced technology and simultaneous functions.

2.7 AUTOMATIC TEMPERATURE CONTROL

Explains the SARA function for automatic heating adjustment.

3. HOW TO...

3.1 HOW TO TOP-UP THE SYSTEM PRESSURE

Step-by-step guide to checking and topping up system water pressure.

3.2 HOW TO RESET THE APPLIANCE

Procedure for resetting the appliance when the red fault LED is illuminated.

3.3 HOW TO SHUT DOWN THE SYSTEM FOR SHORT PERIODS

Advise to turn off the time clock and main water supply.

3.4 HOW TO SHUT DOWN THE SYSTEM FOR LONG PERIODS

Recommends draining the system and turning off supplies.

3.5 HOW TO CARE FOR THE APPLIANCE

Cleaning instructions using a damp cloth, avoiding abrasive cleaners.

APPLIANCE STATUS LED AND FAULT CODES

4. WHAT IF...

4.1 WHAT IF I SUSPECT A GAS LEAK

Advice to turn off gas supply and contact installer or supplier.

4.2 WHAT IF I HAVE FREQUENTLY TO TOP-UP THE SYSTEM

Suggests contacting installer to inspect for leaks if frequent topping-up is needed.

4.3 WHAT IF THE APPLIANCE IS DUE ITS ANNUAL SERVICE

Advice for tenants to arrange servicing with their landlord.

4.4 WHAT IF I NEED TO CALL AN ENGINEER

Guidance on contacting installer or Vokèra with necessary details.

5. SETTING THE VOKÈRA...

5.1 SETTING THE VOKÈRA MECHANICAL CLOCK

Instructions for setting the time and switching times on the mechanical clock.

INSTALLATION AND SERVICING INSTRUCTIONS

General layout

Labels and identifies key components of the appliance's general layout.

SECTION 1 - DESIGN PRINCIPLES AND OPERATING SEQUENCE

1.1 PRINCIPLE COMPONENTS

Lists the key electronic and mechanical components of the appliance.

1.2 MODE OF OPERATION (at rest)

Describes functions active when the appliance is idle, including frost protection.

1.3 MODE OF OPERATION (Heating)

Explains the sequence of operation for central heating requests.

1.4 MODE OF OPERATION (Hot water)

Explains the sequence of operation for domestic hot water requests.

1.5 SAFETY DEVICES

Details the various safety features integrated into the appliance.

SECTION 2 - TECHNICAL DATA

2.1 Central Heating

Provides technical specifications for central heating performance.

2.2 Domestic Hot Water

Provides technical specifications for domestic hot water performance.

2.3 Gas Pressures

Lists gas pressure parameters for the appliance.

2.4 Expansion Vessel

Details the capacity and pre-charge pressure of the expansion vessel.

2.5 Dimensions

Provides physical dimensions and weight of the appliance.

2.6 Clearances

Specifies required clearances for installation.

2.7 Connections

Lists connection types and sizes for gas, water, and flue.

2.8 Electrical

Details electrical specifications like power consumption and fuse ratings.

2.9 Flue Details (concentric 60-100)

Provides flue length limitations for concentric 60/100mm flue systems.

2.9 A Flue Details (concentric 80-125)

Provides flue length limitations for concentric 80/125mm flue systems.

2.9 B Flue Details (twin pipes)

Provides flue length limitations for twin pipe flue systems.

SECTION 2 - TECHNICAL DATA (Continued)

2.10 Efficiency

Details the efficiency ratings of the appliance.

2.11 Emissions

Lists emission data such as CO2, CO, and NOx ratings.

2.12 PUMP DUTY

Explains the pump duty graph and its use for system requirements.

SECTION 3 - GENERAL REQUIREMENTS (UK)

3.1 RELATED DOCUMENTS

Lists relevant British Standards and regulations for installation.

3.2 LOCATION OF APPLIANCE

Guidance on suitable and unsuitable locations for appliance installation.

3.3 GAS SUPPLY

Requirements for gas meter and pipework sizing and testing.

3.4 FLUE SYSTEM

Guidance on terminal location, condensate, and protection guards.

3.5 AIR SUPPLY

Notes that the appliance is room-sealed and requires no permanent air vent.

3.6 WATER CIRCULATION

Recommendations for pipework, gradients, insulation, and avoiding freezing.

3.6.1 PIPEWORK

Recommendations for copper tubing, capillary joints, and pipe gradients.

3.6.2 AUTOMATIC BY-PASS

States the appliance has a built-in by-pass, no external one needed.

3.6.3 DRAIN COCKS

Requirement for accessible drain cock locations.

3.6.4 AIR RELEASE POINTS

Importance of positioning air release points correctly.

3.6.5 EXPANSION VESSEL

Notes the integral expansion vessel and potential need for additional capacity.

3.6.6 FILLING POINT

Details the method for initial filling and replacement water.

3.6.7 LOW PRESSURE SEALED SYSTEM

Describes an alternative filling method from a make-up vessel.

SECTION 3 - GENERAL REQUIREMENTS (UK) (Continued)

3.6.8 FREQUENT FILLING

Frequent filling may indicate a leak; system must withstand 3 bar.

3.7 ELECTRICAL SUPPLY

Details 230V/50Hz supply, 3-amp fuse, and preferred connection methods.

3.8 MOUNTING ON A COMBUSTIBLE SURFACE

No requirement to protect the wall when mounting on combustible material.

3.9 TIMBER FRAMED BUILDINGS

Guidance for installation in timber framed buildings.

3.10 INHIBITORS

Recommendation to use an inhibitor suitable for aluminium heat exchangers.

3.11 SHOWERS

Requirement for thermostatically controlled showers.

SECTION 3 A - GENERAL REQUIREMENTS (EIRE)

3 A.1 RELATED DOCUMENTS

Lists relevant Irish regulations for installation.

3 A.2 LOCATION OF APPLIANCE

Guidance on appliance location and compartment design in Ireland.

3 A.3 GAS SUPPLY

Requirements for gas meter and pipework sizing in Ireland.

3 A.4 FLUE SYSTEM

Guidance on flue terminal location and protection in Ireland.

SECTION 3 A - GENERAL REQUIREMENTS (EIRE) (Continued)

3 A.5 AIR SUPPLY

Notes that the appliance is room-sealed, requiring no permanent air vent in Ireland.

3 A.6 WATER CIRCULATION

Recommendations for pipework, insulation, and avoiding freezing in Ireland.

3 A.6.1 PIPEWORK

Recommendations for copper tubing and pipe gradients in Ireland.

3 A.6.2 AUTOMATIC BY-PASS

States the appliance has a built-in by-pass, no external one needed in Ireland.

3 A.6.3 DRAIN COCKS

Requirement for accessible drain cock locations in Ireland.

3 A.6.4 AIR RELEASE POINTS

Importance of positioning air release points correctly in Ireland.

3 A.6.5 EXPANSION VESSEL

Notes the integral expansion vessel and potential need for additional capacity in Ireland.

3 A.6.6 FILLING POINT

Details the method for initial filling and replacement water in Ireland.

3 A.6.7 LOW PRESSURE SEALED SYSTEM

Describes an alternative filling method from a make-up vessel in Ireland.

3 A.6.8 FREQUENT FILLING

Frequent filling may indicate a leak; system must withstand 3 bar in Ireland.

3 A.7 ELECTRICAL SUPPLY

Details 230V/50Hz supply, 3-amp fuse, and preferred connection methods in Ireland.

3 A.8 MOUNTING ON A COMBUSTIBLE SURFACE

No requirement to protect the wall when mounting on combustible material in Ireland.

3 A.9 TIMBER FRAMED BUILDINGS

Guidance for installation in timber framed buildings in Ireland.

3 A.10 INHIBITORS

Recommendation to use an inhibitor suitable for aluminium heat exchangers in Ireland.

3 A.11 SHOWERS

Requirement for thermostatically controlled showers in Ireland.

3 A.12 DECLARATION OF CONFORMITY

Requirement for a Declaration of Conformity to be provided upon installation.

SECTION 4 - INSTALLATION

4.1 DELIVERY

Guidance on handling and unpacking the appliance carton.

4.2 CONTENTS

Lists items included in the appliance packaging.

4.3 UNPACKING

Instructions for safely unpacking the appliance and accessories.

4.4 PREPARATION FOR MOUNTING THE APPLIANCE

Advice on selecting a suitable mounting surface and marking positions.

4.5 FITTING THE FLUE

General guidance on flue applications (horizontal, vertical, twin flue).

4.5.1 CONCENTRIC HORIZONTAL FLUE

Instructions for fitting the 60/100mm concentric horizontal flue system.

4.5.2 CONCENTRIC VERTICAL FLUE

Instructions for fitting the 60/100mm concentric vertical flue system.

EXTENDING THE FLUE

Guidance on extending flue runs, including bends and condensate drainage.

4.6.5 SAFETY VALVE (fig. 16)

Instructions for connecting the safety valve discharge pipe.

4.6.6 CONDENSE PIPE

Guidance on connecting the condensate outlet pipe to a waste system.

4.6.7 CONNECTING THE CONDENSATE OUTLET

Connecting the flexible condensate pipe to the trap and waste.

4.7 ELECTRICAL CONNECTIONS

Details on connecting the appliance to the electrical supply.

4.7.1 CASING REMOVAL (fig. 17)

Step-by-step guide to removing the appliance casing.

4.7.2 APPLIANCE TERMINAL BLOCK

Location of the terminal block on the rear of the control fascia.

4.7.3 CONNECTING THE MAINS (230 V) INPUT

Instructions for connecting the 230V mains input cable to the terminal block.

4.6 CONNECTING THE GAS AND WATER

4.6.1 GAS (fig. 16)

Instructions for connecting the gas supply pipe to the service valve.

4.6.2 FLOW & RETURN (fig. 16)

Instructions for connecting flow and return pipes to service valves.

4.6.3 COLD WATER INLET (fig. 16)

Instructions for connecting the cold water inlet using a stopcock.

4.6.4 HOT WATER OUTLET (fig. 16)

Instructions for connecting the hot water outlet pipe.

SECTION 4 - INSTALLATION (Continued)

4.6.5 SAFETY VALVE (fig. 16)

Instructions for connecting the safety valve discharge pipe.

4.6.6 CONDENSE PIPE

Guidance on connecting the condensate outlet pipe to a waste system.

4.6.7 CONNECTING THE CONDENSATE OUTLET

Connecting the flexible condensate pipe to the trap and waste.

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