EasyManua.ls Logo

Volkswagen Marine SDI-40-4 User Manual

Default Icon
74 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
4-Cyl. SDI
Operating Manual
Volkswagen Marine
Boat Engines
© 2003 Volkswagen Marine
The texts, illustrations and standards of this manual are based on the state of
information at the time of printing. Reprinting, reproduction or translation, in whole or in
part, is not permitted without the written approval of Volkswagen Marine.
All rights according to the applicable copyright laws are expressly reserved for
Volkswagen Marine. Subject to change.
Postfach 31 11 76, 38231 Salzgitter
4-Cyl. SDI I Operation I Art.-No. 064.991.B04.20
Editorial Deadline: 05.2003 I Edition: English 05.2003
This paper was produced of woodpulp bleached without chlorine.
M04_BA_Umschlag_0503_20.qxd 10.07.2003 13:54 Uhr Seite 1
Question and Answer IconNeed help?

Do you have a question about the Volkswagen Marine SDI-40-4 and is the answer not in the manual?

Volkswagen Marine SDI-40-4 Specifications

General IconGeneral
BrandVolkswagen Marine
ModelSDI-40-4
CategoryEngine
LanguageEnglish

Summary

General View of Engines

Description of Engines

Details the four-stroke diesel engine, displacement, and key features of the engine models.

Starting the Engine

Stopping the Engine

Instruments

Warning Lamps

Coolant Temperature/Level Warning

Alerts to high engine coolant temperature or low coolant level.

Alternator Warning

Indicates a fault with the alternator or charging system.

Glow Plug System and Engine Fault

Signals issues with the glow plug system or engine control unit.

Engine Oil Pressure Warning

Alerts to critically low engine oil pressure.

Switches

Stop Engine Button

Primary switch to safely shut down the engine.

Start Engine Button

Button used to initiate engine starting sequence.

Ignition Switch

Starting Engine Position

Position to engage the starter motor for engine ignition.

Driving Lever

Safety Precautions for Working in the Engine Compartment

Diesel Fuel Information

Winter Operation with Diesel

Guidance for operating the engine in cold weather conditions.

Fuses

Replacing Fuses

Instructions on identifying and replacing blown fuses safely.

Daily Checks

Check Engine Oil Level

Instructions on how to check the engine oil level.

Check Coolant Level

Steps for checking the engine coolant level and topping up.

Service Scope: Annual or 200 Operating Hours

Change Engine Oil and Oil Filter

Guidance on changing the engine oil and oil filter.

Seawater Pump Impeller Check and Renewal

Inspection and replacement of the seawater pump impeller.

Reactive Anode Check and Renewal

Checking and replacing the reactive anode to prevent corrosion.

Additional Work: Every 5 Years or 1,000 Operating Hours

Renew Toothed Belt for Camshaft Drive

Instructions for replacing the toothed belt for the camshaft drive.

Check Engine Oil Level

Changing Engine Oil

Renewing Oil Filter Element

Renewing Circulation Filter*

Renewing Fuel Supply Filter

Seawater Filter*

Cleaning Seawater Filter*

Detailed steps for cleaning the seawater filter housing and element.

Cleaning Air Filter Element

Cooling System

Checking Coolant Level

Topping Up the Coolant

Seawater Pump

Checking Seawater Pump Impeller and Renewal

Procedure to check and replace the seawater pump impeller.

Reactive Anode

Checking Reactive Anode of Coolant System and Renewal

Procedure to inspect and replace the reactive anode for corrosion protection.

Reversing-Gearbox Oil Level

Check Reversing-Gearbox Oil Level

Instructions for checking the oil level in the reversing gearbox.

Battery Maintenance

Battery Charging Procedures

Guidelines and precautions for charging the battery.

Engine Test Run Procedures

Engine Preservation

Preparing Engine for Winter Storage

Steps to protect the engine from corrosion during long periods of inactivity.

Engine Oil and Filter Change for Storage

Procedure for changing oil and filter as part of engine preservation.

Seawater Cooling System Flushing

Winter Operation Guidelines

Cooling System for Winter

Coolant mixture ratios for various sub-zero temperatures.

Tropical Operation Guidelines

SDI 40-4 Diesel Engine Technical Data

SDI 50-4 Diesel Engine Technical Data

SDI 60-4 Diesel Engine Technical Data

Engine Characteristic Data

Related product manuals