Volkswagen TDI 3.0L 265 User Manual

© 2012 Mercury Marine
TDI 4.2L Diesel Inboard Models
*8M0070920*
90-8M0070920 812
Declaration of Conformity—Mercury Diesel Inboard (VW)
This inboard engine when installed in accordance to Mercury Marine’s instructions complies with the requirements of the
following directives by meeting the associated standards, as amended:
Recreational Craft Propulsion Engines with the Requirements of Directive 94/25/EC as amended by 2003/44/EC
Name of engine manufacturer: Volkswagen Antriebssysteme
Address: HMA‑E/1, PO 7962, Industriestraße Nord
Town: Salzgitter Post Code: 38231 Country: Germany
Name of Authorized Representative: Brunswick Marine in EMEA Inc.
Address: Parc Industriel de Petit‑Rechain
Town: Verviers Post Code: 4800 Country: Belgium
Name of Notified Body for exhaust emission assessment: International Marine Certification Institute (IMCI)
Address: Rue Abbé Cuypers 3
Town: Bruxelles Post Code: B‑1040 Country: Belgium ID Number: 0609
Conformity assessment module used for exhaust emissions:
☒ B+C ☐ B+D ☐ B+E ☐ B+F ☐ G ☐ H
Other Community Directives applied: Electromagnetic Compatibility Directive 2004/108/EC
Description of Engines and Essential Requirements
Engine Type:
Fuel Type: Combustion Cycle:
☒ Inboard engine ☒ Diesel ☒ 4 stroke
Identification of Engines Covered by this Declaration of Conformity
Name of engine model or engine family:
Unique engine identification number(s) or engine
family code(s)
EC Type–examination
certificate or type‑approval
certificate number
SDI 1.9L 40/50/60 SDI 40‑4/SDI 50‑4/SDI 60‑4 EXVWM001
SDI 2.5L 75 SDI 75‑5 EXVWM002
TDI 2.5L 100/120 TDI 100‑5/TDI 100‑5 SE EXVWM003
TDI 2.5L 140/150/165 TDI 150‑5/TDI 150‑5 D/TDI 165‑5 EXVWM004
R4 TD; TDI 1.9L 75 TDI 75‑4 EXVWM006
TDI 3.0L 225/230/265 TDI 225‑6/TDI 230‑6/TDI 265‑6 EXVWM007
TDI 4.2L 285/350 TDI 285‑8/TDI 350‑8 EXVWM008
Essential requirements
Standards
Other
normative
document/
method
Technical
file
Please specify in more detail
(* = mandatory standard)
Annex I.B – Exhaust Emissions
B.1 engine identification ☐ ☐ ☒
B.2 exhaust emission
requirements
☒* ☐ ☐ *EN ISO 8178‑1:1996
B.3 durability ☐ ☐ ☒
B.4 owner’s manual ☒ ☐ ☐ ISO 8665:1995
Annex I.C – Noise Emissions
see Declaration of Conformity of the craft in which the engine(s) has (have) been
installed

Volkswagen TDI 3.0L 265 Specifications

General

Displacement	3.0L
Power	265 hp
Fuel System	Common Rail Direct Injection
Turbocharger	Yes
Fuel Type	Diesel
Aspiration	Turbocharged
Valvetrain	DOHC
Cylinder Configuration	V6

Summary

Section 1 - Warranty

Warranty Policy - Diesel Models

Section 3 - On The Water

Engine Break-In

Procedures for initial engine break-in to ensure longevity and performance.

Section 4 - Specifications

Fuel Requirements

Details on required diesel fuel grade, cetane rating, and handling.

Engine Oil

Recommended engine oil type, viscosity, and specifications.

Engine Specifications

Section 5 - Maintenance

Engine Oil and Fluids

Procedures for checking, filling, and changing engine oil, transmission fluid, and coolant.

Fuel System Maintenance

Section 6 - Storage

Cold Weather or Extended Storage

Recommendations for preparing the engine for cold weather or extended periods of non-use.

Section 7 - Troubleshooting

Troubleshooting Charts

Guides for diagnosing and resolving common engine starting, fuel, and temperature issues.

Engine Will Not Start

Step-by-step remedies for an engine that fails to start or crank.

No Fuel or Faulty Fuel Supply

Troubleshooting steps for fuel delivery problems, including clogs and water contamination.

Excessive Engine Temperature

Solutions for engine overheating, related to seawater or coolant issues.