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Volkswagen CPYC User Manual

Volkswagen CPYC
553 pages
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Workshop Manual
Industriemotoren - Industrial Engines
2009 ▶
Workshop Manual for Diesel Engine (2.0 l/
36-75 kW_EA 189)
Edition 05.2015
Engine code
CJDA CJDD CPYA CPYB CPYC CPYD CPYE
Service
3
Service Department. Technical Information

Table of Contents

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Volkswagen CPYC Specifications

General IconGeneral
BrandVolkswagen
ModelCPYC
CategoryEngine
LanguageEnglish

Summary

00 - Technical data

3 Technical data

Provides detailed specifications for the engine, including engine codes, displacement, output, and other key parameters.

01 - Vehicle self-diagnosis

1 Vehicle self-diagnosis

Overview of vehicle self-diagnosis features, including control unit coding and diagnosis functions.

3 List of fault codes

Comprehensive list of fault codes with possible causes, effects, and fault remedies for diagnostic troubleshooting.

10 - Removing and installing engine

1 Removing and installing engine

Detailed procedure for removing and installing the engine, including safety precautions and special tools.

13 - Crankshaft group

1 Dismantling and assembling engine

Instructions for dismantling and assembling the engine, including component overviews and checks.

15 - Cylinder head, valve gear

1 Cylinder head

Assembly overview and procedures for removing/installing the cylinder head and related components.

19 - Cooling

20 - Fuel supply system

1 Removing and installing parts of fuel supply system

Procedures for removing and installing fuel system components, including safety and cleanliness rules.

21 - Turbocharging/supercharging

1 Charge air system with turbocharger

Details on the charge air system, including safety, cleanliness, and component overviews.

23 - Mixture preparation - injection

1 Repairing diesel direct injection system

Procedures for repairing the diesel direct injection system, including safety and cleanliness rules.

3 Engine control unit -J623-

3.1 Checking voltage supply for engine control unit

Procedure to check the voltage supply to the engine control unit.

3.2 Renewing engine control unit

Steps for replacing the engine control unit, including coding and adaptation.

3.3 Adapting exhaust gas pressure sensor 1 -G450-

Procedure for adapting the exhaust gas pressure sensor.

3.5 Adapting engine control unit -J623- to position sender for charge pressure positioner -G581-

Procedure to adapt the ECU to the charge pressure positioner sender.

3.6 Adapting engine control unit -J623- to exhaust gas recirculation valve

Procedure to adapt the ECU to the exhaust gas recirculation valve.

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