Volkswagen 2.8L VR6 6-Cylinder Golf, GTI, Jetta User Manual

2.8L VR6
Article Text
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ARTICLE BEGINNING
1999-2000 ENGINES
Volkswagen 2.8L VR6 6-Cylinder
Golf, GTI, Jetta
* PLEASE READ THIS FIRST *
NOTE: For engine repair procedures not covered in this article,
see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article
in the GENERAL INFORMATION section.
ENGINE IDENTIFICATION
Engine identification number is stamped on a machined pad, on
front of the cylinder block. See Fig. 1. The engine code is also
listed on a sticker attached to the pulley side of the valve cover and
the vehicle identification sticker located in the luggage compartment.
ENGINE CODES
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Application Code
2.8L VR6 ...................................................... AAA
2.8L VR6 ...................................................... AFP
ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ
Fig. 1: Locating Engine Identification Number
Courtesy of Volkswagen United States, Inc.
ADJUSTMENTS
VALVE CLEARANCE
Engine is equipped with hydraulic lifters. Adjustment is not
necessary.
TROUBLE SHOOTING
NOTE: See TROUBLE SHOOTING - BASIC PROCEDURES article in the
GENERAL TROUBLE SHOOTING section.

Volkswagen 2.8L VR6 6-Cylinder Golf, GTI, Jetta Specifications

General

Brand	Volkswagen
Model	2.8L VR6 6-Cylinder Golf, GTI, Jetta
Category	Engine
Language	English

Summary

REMOVAL & INSTALLATION PROCEDURES

Fuel Pressure Release Procedure

Step-by-step procedure to safely release fuel system pressure.

Engine and Transaxle Removal Steps

Detailed steps for removing the engine and transaxle assembly.

Engine Removal and Installation Details

TIMING CHAIN SERVICE

Timing Chain Removal Procedure

Steps for removing the timing chain components.

Timing Chain Installation Procedure

Steps for installing the timing chain and related parts.

Timing Chain Installation and Alignment

Completes timing chain installation, including alignment marks.

OIL PAN AND OVERHAUL PROCEDURES

Oil Pan Removal and Installation

Cylinder Head Cleaning and Warpage Check

Procedures for cylinder head cleaning and checking for warpage.

Cylinder Head Valve Seat Service

Procedures for checking and servicing valve seats.

CYLINDER BLOCK ASSEMBLY

Piston and Connecting Rod Assembly

Steps for marking and assembling pistons to connecting rods.

Piston Fitting and Bore Clearance

Instructions for measuring piston-to-cylinder bore clearance.

Piston Ring Installation and Measurement

Procedures for measuring and installing piston rings.

Connecting Rod Bearing Installation and Clearance

Steps for installing connecting rod bearings and checking clearance.

Crankshaft Main Bearing Installation and End Play

Procedures for installing main bearings and checking end play/thrust.

Cylinder Block Wear and Warpage Check

Instructions for checking cylinder bore for wear and warpage.

TORQUE SPECIFICATIONS

Engine Component Torque Values

Detailed list of torque specifications for various engine bolts and nuts.

ENGINE SPECIFICATIONS

General Engine Specifications

Key engine parameters like displacement, bore, stroke, and compression ratio.

Crankshaft and Bearing Specifications

Piston, Pin, and Ring Specifications

Piston Ring and Cylinder Block Specs

Oil Pump and Valve Specifications

Cylinder Head Specifications

Camshaft Specifications