EasyManua.ls Logo

Volkswagen V10-TDI User Manual

Volkswagen V10-TDI
50 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Self-Study Program
Course Number 89N303
The Touareg
V10-TDI Engine
Design and Function
ProCarManuals.com
Question and Answer IconNeed help?

Do you have a question about the Volkswagen V10-TDI and is the answer not in the manual?

Volkswagen V10-TDI Specifications

General IconGeneral
ConfigurationV10
Fuel TypeDiesel
AspirationTurbocharged
Fuel SystemDirect injection
ApplicationsVolkswagen Touareg, Volkswagen Phaeton
Displacement5.0 L (4921 cc)
Torque750 Nm (553 lb-ft)
ValvetrainDOHC, 4 valves per cylinder
Engine TypeV10 Turbocharged Diesel

Summary

Introduction to the V10-TDI Engine

The V10-TDI Engine

Overview of the V10-TDI engine, its construction, and technical specifications.

Power Output and Torque Characteristics

Graph showing the power and torque curves of the V10-TDI engine.

Engine Mechanics

Cylinder Block Design

Details the construction of the cylinder block assembly and plasma-sprayed cylinder walls.

End Bracket Construction

Explains the construction and function of the upper and lower end brackets.

Cylinder Head Design

Describes the two aluminum-alloy cylinder heads and their port arrangement.

Connecting Bolt Principle

Explains how cylinder heads, block, and end bracket are bolted together.

Crankshaft Specifications

Details the crankshaft material, features, and components.

Crank Pin Offset for Ignition

Explains the crank pin offset for uniform ignition in a V10 engine.

Pistons and Connecting Rods

Covers piston design, cooling channels, and connecting rod construction.

Piston Pin Axis Offset

Explains the piston pin axis offset to prevent noise.

Engine Balancing System

Details how moments of inertia are balanced using counterweights and a balancing shaft.

Vibration Damper Function

Explains the function of the vibration damper in reducing crankshaft vibrations.

Auxiliary Drive System

Describes the auxiliary drive system, its helical gears, and maintenance-free nature.

Drive Module Components

Details the drive module using helical gears to drive various engine components.

Auxiliary Drive Gear Train Layout

Illustrates the layout of gears for the auxiliary drive system, including camshaft and accessory drives.

Drive Module Construction Details

Explains the drive module's construction with helical gears and carrier plates.

Shackle Joint Mechanism

Describes the shackle joint used to compensate for gear end play and expansion.

Balance Piston Function

Explains how the balance piston provides preload to the shackle joint.

Alternator System

Details the alternator's arrangement, drive, speed increase, and cooling.

Power Steering Pump and A/C Compressor

Describes the arrangement and drive of the power steering pump and A/C compressor.

Oil Circulation System Overview

Overview of the engine's oil circulation system, including oil pumps and filters.

Drive Module Oil Supply

Explains the oil supply to the drive module via channels in the cylinder head.

Oil Filter Module Integration

Details the integrated oil filter module, including filters, filler neck, and oil cooler.

Oil Pump Operation

Describes the oil pump's location, rotors, pressure pumps, and scavenge pumps.

Oil Pan Design

Details the two-part cast-aluminum oil pan and its features like flap traps.

Oil Scavenge System Function

Explains the function of oil scavenge pumps in ensuring oil supply under various driving conditions.

Oil Scavenge System: Uphill Driving

Describes oil scavenge system operation during uphill driving or acceleration.

Oil Scavenge System: Downhill Driving

Describes oil scavenge system operation during downhill driving or braking.

Coolant Circulation System Overview

Overview of the engine's coolant circulation system with a schematic diagram.

Coolant Circulation Components

Lists and describes key components of the coolant circulation system.

Pump for Coolant After-run V51

Details the function and activation of the V51 coolant after-run pump.

Recirculation Pump V55

Explains the function of the V55 recirculation pump for heat management.

Pump for Fuel Cooling V166

Describes the V166 fuel cooling pump for alternator and fuel cooling.

Coolant Pump Details

Details the location and drive of the coolant pump.

Coolant Drain Plugs

Explains the location and use of coolant drain plugs.

Thermostat for Map-Controlled Cooling

Explains the map-controlled thermostat's function in regulating coolant temperature.

Water Connection Function

Describes the water connection in the V-space and its role in coolant circulation.

Water Connection Removal and Installation

Details the procedure for removing and installing the coolant connection.

Fuel System Overview

Overview of the fuel transport and delivery system, including pumps and filters.

Fuel Cooler Function

Explains the function of the fuel-to-coolant cooler in the Touareg.

Fuel System Schematic Diagram

Provides an overall schematic diagram of the fuel system components and flow.

Pump-Injector Units

Describes the pump-injector units and their characteristics with a diagram.

Fuel Filter Unit

Details the location, components, and function of the fuel filter unit.

Preheating Valve Operation

Explains the preheating valve's role in preventing fuel thickening in cold temperatures.

Pump-Injector Unit Details

Provides detailed characteristics and operation of the pump-injector units.

Exhaust System Components

Describes the components of the V10-TDI exhaust system.

Engine Management Overview

Provides an overview of the V10-TDI engine management system and its sensors.

Engine Management Actuators

Lists and describes the actuators used in the engine management system.

Service and Tools

Service Tools Listing

Lists various service tools with their designations and usage.

Crankshaft and Gasket Tools

Details tools for crankshaft clamping and gasket installation.

Clamping and Tunnel Tools

Lists clamping devices and tools for bearing tunnel and fuel transport unit.

Transport, Gasket, and Alignment Tools

Describes tools for engine transport, gasket installation, and unit alignment.

Related product manuals