Volvo Penta 2002 Workshop Manual

Dr ai n of f t he cool i ng wat er
and t he l ubr i cat i ng oi l f r om t he
on engi ne cr adl e p/ n 9992520 and f i xt ur e p/ n 884837
. I f t he
engi ne i s f r esh wat er cool ed, see
page 21 .
1 . Remove t he al t er nat or , t he t ensi oner br acket and t he
st ar t er mot or . Remove t he connect i ons
f r om t he
el ect r i cal
di st r i but i on box f r om t he engi ne and r emove t he box and
t he
wi r e
har ness .
2 .
Remove
t he r et ur n
f uel l i ne, t he f uel pr essur e l i nes and
t he i nl et ai r si l encer . I nst al l pr ot ect i on caps on t he f uel
i nj ect i on pumps and i nj ect or s
. Remove t he scr ew hol di ng
t he l ever of t he decompr essi on devi ce
( 1)
and pul l out t he
l ever . Remove t he
val ve cover .
DI SASSEMBLY
3 . Remove t he f uel f i l t er , t he oi l f i l t er , t he f eed- pump, t he
t her most at
housi ng and t he exhaust el bow . Al so r emove
t he sea- wat er pump wi t h i t s at t achment t ubes .
4 . Remove t he val ve br i dge
and l i f t out t he push r ods .
Remove t he r ubber r i ngs f or t heoi l pi pe . Remove t he
cyl i nder
head and t he
val ve l i f t er s . Put t he l i f t er s on a r ack i n
consecut i ve or der , NOTE!Thecyl i nder head bol t sar e phosphat i sed andmustnot becl eanedwi t ha st eel br ush.
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Volvo Penta 2002 Specifications

General

Engine Model	Volvo Penta 2002
Engine Type	Diesel
Number of Cylinders	2
Power Output	18 hp
Rated RPM	3200 RPM
Max RPM	3600 RPM
Fuel System	Indirect injection
Cooling System	Raw water cooled