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Volvo Penta TAD872VE User Manual

Volvo Penta TAD872VE
96 pages
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Operator’s manual
TAD570VE, TAD571VE, TAD572VE
TAD870VE, TAD871VE, TAD872VE, TAD873VE
(Combined EPA/CARB & EU)

Table of Contents

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Volvo Penta TAD872VE Specifications

General IconGeneral
Engine ModelTAD872VE
Number of Cylinders6
Fuel SystemCommon Rail
Cooling SystemLiquid-cooled
Displacement7.7 L
AspirationTurbocharged
Emission StandardsStage V
Engine TypeIn-line 6-cylinder, 4-stroke diesel engine

Summary

Foreword

Safety Information

Safety Texts Priority

Explains the hierarchy of safety warnings (Danger, Warning, Caution, Important, Notice).

Daily Checks and Personal Safety Equipment

Instructions for visual engine checks and details on necessary protective gear.

Eye and Fire Safety

Importance of safety glasses and warnings about flammable fuels and explosion risks.

Prevent Engine Start and Ventilation

Instructions to immobilize engine and requirements for well-ventilated operating areas.

Rotating Parts, Hot Surfaces & Start Spray Prohibition

Hazards of moving parts, hot surfaces, and prohibition of start spray use.

Pre-Start and Electrical System Safety

Pre-start checks and instructions for electrical work safety.

Cooling System and Refueling Safety

Safety procedures for working on cooling systems and refueling operations.

Fuel Quality and Battery Safety

Importance of proper fuel quality and safety warnings for handling batteries.

Battery Polarity and Electrolyte Risks

Ensuring correct battery polarity and warnings about electrolyte hazards.

Component Cleanliness and Clutch Adjustment

Emphasizes cleanliness for components and states clutch adjustments need engine stopped.

Introduction

About this Manual and Warranty

Explains the manual's purpose for safe operation and owner's warranty responsibilities.

Engine Running-in and Fluid Guidelines

Procedures for engine running-in and guidance on using recommended fuels and coolant.

Maintenance, Parts and Strain Warnings

Importance of regular servicing, genuine parts, and warnings against component strain.

Environmental Care and Certified Engines

Volvo Penta's commitment to environmental care and requirements for certified engines.

Presentation

Engines Covered and EMS System

Lists engines covered and overviews the EMS Engine Management System.

EATS System Overview and AdBlue/DEF

Explains the EATS system, AdBlue/DEF solution, and monitoring.

AdBlue/DEF Tank, Heating, and Operation

Details on AdBlue/DEF tank, heating, storage, and safe handling during operation.

Cleaning AdBlue/DEF Contaminated Items

Procedures for cleaning tools and clothing contaminated with AdBlue®/DEF.

Instruments and Controls

DCU II Display Control Unit and Menus

Introduction to the DCU II panel, its functions, and menu structure.

DCU II Status Bar and Alarms

Explanation of status bar symbols and types of alarms/messages displayed.

DCU II Settings and Dealer Controls

Options for saving/restoring settings and access to dealer-only menus.

Starting

Before Starting Checks

Pre-start checks including oil, fuel, coolant levels, and leaks.

Engine Starting Procedures

Procedures for engine starting, including pre-heating and starter motor limits.

Cold Start, Start Spray, and Auxiliary Batteries

Guidance for cold starts, warning against start spray, and using auxiliary batteries.

Operation

Reading Instruments and Engine Alarms

Checking instruments after starting and understanding engine alarms.

Operation at Low Load Risks

Risks and consequences of long-term operation at idle or low load.

Engine Shutdown

Before Engine Shutdown Procedure

Recommended procedure for engine shutdown after normal use.

Stop the Engine Steps

Steps to shut down the engine and turn off the ignition.

After Engine Shutdown Actions

Post-shutdown checks and actions for longer breaks.

Fault Handling

Diagnostic Function and DCU II Access

Purpose of diagnostic function and how to access fault codes via DCU II.

Erasing Fault Codes

Procedures for resetting the diagnostic function and erasing fault codes.

Fault Tracing and EATS Warnings

Guide for fault tracing and explanation of EATS warnings/inducements.

Quality Shortcomings and EATS Inducements

Checks for component defects and details on EATS system fault responses.

Maintenance Schedule

Service Intervals Overview

Overview of service intervals and where to find the service protocol.

Extended Service Intervals

Conditions for extending oil change intervals and the need for oil analysis.

Maintenance

Engine Orientation and General Inspection

Diagrams of engine components and procedures for general engine inspection.

Drive Belt Check and Replacement

Instructions for checking and replacing the engine drive belt.

Lubrication System and Oil Filter

Information on lubrication system, oil level checks, and oil filter replacement.

Engine Oil Change and Fuel System Safety

Steps for changing engine oil and safety precautions for the fuel system.

Fuel Filter and Pre-filter Procedures

Detailed steps for replacing the fuel filter and pre-filter.

Cooling System and Coolant Mixing

Importance of the cooling system and guidelines for mixing coolant.

Coolant Level, Refill, and Draining

Steps for checking, topping up, refilling, and draining engine coolant.

Cooling System Cleaning

Detailed steps for cleaning the engine cooling system.

Inlet/Exhaust System and AdBlue/DEF Filling

Information on the inlet/exhaust system and safety for filling AdBlue®/DEF.

AdBlue/DEF Pump Filter Change

Steps for changing the AdBlue/DEF pump filter.

Erroneous Fuel Filling Consequences

Consequences of filling diesel into AdBlue®/DEF tank and vice versa.

Electrical System Overview and Battery

Overview of electrical system, main switch, fuses, and battery safety.

Battery Replacement and Engine Storage

Procedures for battery replacement and engine storage.

Technical Data

Engine Specifications

Specifications for TAD570VE-TAD572VE and TAD870VE-TAD873VE engines.

Lubrication System and Oil Recommendations

Data on lubrication system, oil recommendations, and viscosity.

Fuel System Quality Requirements

Fuel quality requirements for diesel engines with aftertreatment systems.

Cooling System and Water Quality

Specifications for the cooling system and water quality standards for coolant.

Electrical System and Identification Numbers

Specifications for electrical system components and identification numbers.

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