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Volvo 5.0OSiE-J User Manual

Volvo 5.0OSiE-J
184 pages
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OPERATOR’S MANUAL
5.0L, 5.7L, 8.1L
SX-A, DPS-A, XDP-B

Table of Contents

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Volvo 5.0OSiE-J Specifications

General IconGeneral
BrandVolvo
Model5.0OSiE-J
CategoryEngine
LanguageEnglish

Summary

Safety Information

General Information

Manual's purpose and safety overview, important information for owners.

Safety Precautions (Maintenance and Service)

Risks and precautions for carrying out maintenance and service tasks.

Safety Information (Continued)

Lifting the Engine

Procedures for safely lifting the engine to avoid damage and injury.

Before Starting the Engine

Key checks and hazards to be aware of before starting the engine.

Safety Information (Continued)

Fire and Explosion

Hazards related to fuel, oil, and chemicals, and their safe handling.

Batteries

Safety precautions for battery handling, charging, and connections.

Safety Information (Continued)

Carbon Monoxide Poisoning

Hazards of CO inhalation and necessary ventilation requirements.

Safety Information (Continued)

Safety Precautions While Operating the Boat

General safety guidelines and precautions for operating the boat.

Emergency Stop Switch

Importance and proper use of the emergency stop switch for safety.

Safety Information (Continued)

Safety Checklists

Checklists for pre-trip preparation and essential safety equipment.

Safety Information (Continued)

Basic Safety Rules of Boating

Fundamental safety practices and rules for safe boating.

High Performance Boat Operation

Specific considerations and precautions for high-speed boat operation.

Introduction

Breaking-in

Procedure and recommendations for breaking in a new engine.

Introduction (Continued)

Certified Engines

Special requirements for engines certified for emission regulations.

Introduction (Continued)

Power Ratings

Environmental factors affecting engine performance ratings.

Load Condition (Speed of Planing Hull)

How boat weight and load conditions affect planing speed.

General Information

Warranty Information

Details and coverage of Volvo Penta's limited warranty.

Volvo Action Service (VAS)

Information about the 24/7 breakdown assistance service.

General Information (Continued)

Informational Decals and Identification Plates

Location and purpose of various engine decals and identification plates.

General Information (Continued)

Identification Numbers

How to record and utilize engine, transom shield, and drive numbers.

Instrumentation

Instrument Panel

Description of standard and optional instruments on the panel.

Ignition Switch

Operation and function of the ignition switch for starting.

Instrumentation (Continued)

Emergency Stop Switch

Critical safety feature for engine shutdown; importance and use.

Instrumentation (Continued)

Checking Instruments

How to monitor gauges for normal operation and identify issues.

Engine Coolant Temperature

Normal operating temperatures and warnings for coolant.

Instrumentation (Continued)

Power Trim/Tilt

System benefits and operational overview of power trim/tilt.

Analog Trim Instrument

Understanding the ranges and uses of the analog trim gauge.

Instrumentation (Continued)

Impact Protection

How the trim system protects the drive from impacts.

Instrumentation (Continued)

Engine Protection Mode

System function designed to safeguard the engine from damage.

Controls

Single Lever Control Operation

How to operate the primary engine control lever.

Controls (Continued)

Neutral Interlock Button

Function of the button preventing throttle movement from neutral.

Controls (Continued)

Shifting between Forward and Reverse

Correct procedure for changing gears between forward and reverse.

Controls (Continued)

How to Shift and Control Speed

Operating the throttle and gear engagement for speed control.

Controls (Continued)

Operating Trim Controls

How to use the trim control panel and lever.

Control Panel

Description of trim control buttons on the control panel.

Controls (Continued)

Side Mount Remote Controls

Adjusting the friction brake on side mount remote controls.

Operation

Operating the Engine

Basic instructions and procedures for running the engine.

Before Starting

Essential pre-operation checks and safety precautions.

Operation (Continued)

Starting the Engine

Step-by-step guide for starting the engine.

Operation (Continued)

If the Engine Floods

Procedure for restarting the engine if it floods.

Stopping the Engine

Correct method for shutting down the engine safely.

Operation (Continued)

Steering System Operation

Instructions on how to operate the boat's steering system.

Operation (Continued)

Power Trim and Tilt Operation

How to operate the power trim and tilt functions.

Power Trim Operation

Typical use cases and procedures for power trim.

Operation (Continued)

Determining the Proper Trim

How to adjust trim for optimal boat performance.

Operating in “Bow-up” Position

Effects and usage of bow-up trim for optimal running.

Operation (Continued)

Operating in “Bow-down” Position

Effects and usage of bow-down trim for acceleration and stability.

Power Tilt Operation

Using tilt for beaching, launching, or mooring.

Operation (Continued)

Special Boating Situations

Procedures for unique operating conditions like shallow water.

Shallow Water Operation

Precautions and procedures for navigating in shallow water.

Operation (Continued)

Trailering Your Boat

Steps for securely trailering the boat, including drive unit position.

Features

Circuit Breakers and Fuses

Overview of the electrical protection system including fuse box.

Fuse and Relay Box Layout

Diagram and legend for locating fuses and relays in the box.

Features (Continued)

5.0GXiE-J(F), 5.0OSiE-J(F), 5.7GiE300-J(F), 5.7GXiE-J(F), 5.7OSiE300-J(F), 5.7OSXiE-J(F)

Component identification diagram for 5.0L and 5.7L engines.

Features (Continued)

8.1GiE-J(F), 8.1GXiE-J(F), 8.1OSiE-J(F)

Component identification diagram for 8.1L engines.

Features (Continued)

SX-A Sterndrive

Component identification diagram for the SX-A sterndrive.

Features (Continued)

DPS-A Sterndrive

Component identification diagram for the DPS-A sterndrive.

Features (Continued)

XDP-B Sterndrive

Component identification diagram for the XDP-B sterndrive.

Maintenance Parts List

Engine Parts & Accessories

List of replacement parts and accessories for engines.

Maintenance Parts List (Continued)

SX-A/DPS-A Drive Parts & Accessories

List of replacement parts and accessories for SX-A/DPS-A drives.

Maintenance Parts List (Continued)

XDP-B Drive Parts & Accessories

List of replacement parts and accessories for XDP-B drives.

Maintenance

Engine Break-in Period

Critical procedures and precautions for new engine break-in.

Break-in Procedures

Detailed steps for initial engine operation during break-in.

Maintenance (Continued)

First Service Inspection (Dealer 50-Hour Check)

Recommended dealer inspection after 50 hours of operation.

Maintenance (Continued)

Preparing for Boating (Launching)

Checklist for preparing the boat for launching.

Off-Season Storage (Winterization)

Procedures for storing the boat and engine during off-season.

Maintenance (Continued)

Static Water Line Test

Procedure to check and measure the static water line height.

Maintenance Schedule

ENGINE PACKAGE

Routine maintenance schedule for the engine package.

Maintenance Schedule (Continued)

DRIVE/TRANSMISSION PACKAGE

Routine maintenance schedule for the drive and transmission.

Maintenance of Boat’s Systems

Engine Exhaust System

Inspection points for the engine exhaust system.

Maintenance (Continued)

Drive Unit Bellows

Inspection and care procedures for the drive unit bellows.

Maintenance (Continued)

PCV Valve

Checking and replacing the Positive Crankcase Ventilation valve.

Maintenance (Continued)

Gasoline Recommendations

Approved fuel types, octane ratings, and additives.

Maintenance (Continued)

Preventing Gum Formation and Corrosion

Methods to protect the fuel system from gumming and corrosion.

Maintenance (Continued)

Electric Fuel Pumps

Checking electric fuel pumps for leaks and proper function.

Maintenance (Continued)

Engine Fuel Filter Replacement

Procedure for replacing the engine fuel filter.

Maintenance (Continued)

Electrical System

Overview of the boat's electrical system components.

Batteries and Connections

Battery requirements and proper connection methods.

Maintenance (Continued)

Battery Replacement

Safety precautions and steps for replacing the battery.

Distributor Cap and Rotor

Inspection and replacement of distributor cap and rotor.

Maintenance (Continued)

Spark Plugs

Information on spark plugs, including checking and changing.

Checking and Changing Spark Plugs

Detailed steps for inspecting and replacing spark plugs.

Maintenance (Continued)

Belt Replacement

Information and procedures for serpentine belt replacement.

Serpentine Belt Engines

Specific details regarding serpentine belt systems.

Cooling System

Raw Water System

Description of the raw water cooling circuit and components.

Closed Cooling System (F-Series)

Description of the closed cooling circuit for F-Series engines.

Maintenance (Continued)

Engine Overheating

Causes of overheating and EVC system actions.

Replacing the Engine Thermostat

Procedure for thermostat replacement in 5.0-5.7L engines.

Maintenance (Continued)

5.0–5.7L Engines (Closed Cooling System)

Thermostat replacement for closed cooling systems.

8.1 Liter Engines (Raw Water Cooled)

Thermostat replacement for 8.1L raw water cooled engines.

Maintenance (Continued)

8.1 Liter Engines (Closed Cooling System)

Thermostat replacement for 8.1L closed cooling systems.

Engine Flush

Procedure for flushing the engine with fresh water.

Maintenance (Continued)

Draining the Cooling System

Steps to drain the cooling system for winterization.

Raw Water Cooled Engines

Draining procedure for raw water cooled engine systems.

Maintenance (Continued)

Draining the Closed Cooling System

Draining procedure for closed cooling systems.

5.0–5.7 Liter Engines (F-Series)

Draining steps for 5.0-5.7L closed cooling systems.

Maintenance (Continued)

8.1 Liter Engines (F-Series)

Draining steps for 8.1L closed cooling systems.

Impeller: Checking & Replacing

Procedure for inspecting and replacing the water pump impeller.

Lubrication System

Engine/Crankcase Oil

Recommended oil types, viscosity, and break-in checks.

Lubrication System (Continued)

Checking Engine Oil Level

Correct procedure for checking engine oil level.

Changing Engine Oil

Step-by-step guide for changing the engine oil.

Maintenance (Continued)

Changing the Oil Filter

Procedure for replacing the oil filter.

Shaft Spline and Bearing Lubrication

Annual lubrication requirements for shaft and bearings.

Maintenance (Continued)

Steering System

Checks for steering cables and hoses.

Power Steering Reservoir Fluid Level

Checking and refilling the power steering fluid level.

Maintenance (Continued)

Power Trim/Tilt-Fluid: SX-A/DPS-A

Checking and filling trim fluid for SX-A/DPS-A drives.

Maintenance (Continued)

Power Trim/Tilt Fluid: XDP-B

Checking and filling trim fluid for XDP-B drives.

Drive Components (SX-A/DPS-A)

Lubrication procedures for SX-A/DPS-A drives.

Drive Unit Lubrication (SX-A/DPS-A)

Checking and changing drive unit oil.

Maintenance (Continued)

Draining and Filling the Drive Unit (SX-A/DPS-A)

Complete oil change procedure for SX-A/DPS-A drives.

Maintenance (Continued)

Alternate Fill Procedure (SX-A/DPS-A)

Alternative method for filling drive unit oil.

Maintenance (Continued)

Sterndrive Oil Capacity (SX-A/DPS-A)

Oil volume specifications for SX-A/DPS-A drives.

Pitot Tube (Speedometer Port)

Method for clearing debris from the pitot tube.

Drive Components (XDP-B)

Drive Unit Lubrication (XDP-B)

Checking and changing drive unit oil for XDP-B.

Draining the Drive Unit (XDP-B)

Procedure for changing XDP-B drive unit oil.

Maintenance (Continued)

Filling the Drive Unit (XDP-B)

Procedure for filling XDP-B drive unit oil.

Sacrificial Anodes

Replacing Anodes (SX-A/DPS-A)

Procedure for replacing anodes on SX-A/DPS-A drives.

Replacing Heat Exchanger Anodes

Replacing anodes within the heat exchanger.

Maintenance (Continued)

Replacing Anodes (XDP-B)

Procedure for replacing anodes on XDP-B drives.

Maintenance (Continued)

Active Corrosion Protection System (SX-A/DPS-A Only)

System overview, function, and LED indicators.

Maintenance (Continued)

Painting the Drive (SX-A/DPS-A Only)

Steps for paint repair and application on SX-A/DPS-A drives.

Preparation

Steps to prepare the drive surface for painting.

Paint Application (SX-A/DPS-A Only)

Applying paint to the SX-A/DPS-A drive unit.

Maintenance (Continued)

Painting the Drive (XDP-B Only)

Steps for paint repair and application on XDP-B drives.

Preparation

Steps to prepare the drive surface for painting.

Paint Application (XDP-B Only)

Applying paint to the XDP-B drive unit.

Propeller Care

Removing the SX-A Propeller

Procedure for removing the SX-A propeller.

Installing the SX-A Propeller

Procedure for installing the SX-A propeller.

Maintenance (Continued)

Propeller Replacement — DPS-A

Steps for replacing the DPS-A propeller.

Removing the DPS-A Propeller

Procedure for removing the DPS-A propeller.

Installing the DPS-A Propeller

Procedure for installing the DPS-A propeller.

Maintenance (Continued)

Propeller Replacement — XDP-B

Steps for replacing the XDP-B propeller.

Removing the XDP-B Propeller

Procedure for removing the XDP-B propeller.

Installing the XDP-B Propeller

Procedure for installing the XDP-B propeller.

Maintenance (Continued)

Engine Alignment

Importance and procedure for correct engine alignment.

Engine Submersion

Actions to take if the engine becomes submerged.

Troubleshooting

Troubleshooting - System Isolation

Guide to isolating malfunctions by checking affected systems.

Troubleshooting (Continued)

Engine Troubleshooting Guides

Overview of common engine problems and their potential solutions.

Technical Data

Engine 5.0GXiE-J, 5.0GXiE-JF

Technical specifications for 5.0L GXi engines.

Technical Data (Continued)

Engine 5.7GiE300-J, 5.7GiE300-JF, 5.7GXiE-J, 5.7GXiE-JF

Technical specifications for 5.7L Gi/GXi engines.

Technical Data (Continued)

Engine 8.1GiE-J, 8.1GiE-JF, 8.1GXiE-J, 8.1GXiE-JF

Technical specifications for 8.1L Gi/GXi engines.

Technical Data (Continued)

Oil Capacity

Engine and sterndrive oil quantities.

Oil Type

Recommended engine and sterndrive oil types.

Metric Conversion Chart

LINEAR

Metric conversions for linear measurements.

AREA

Metric conversions for area measurements.

VOLUME

Metric conversions for volume measurements.

MASS

Metric conversions for mass measurements.

FORCE

Metric conversions for force measurements.

ACCELERATION

Metric conversions for acceleration.

ENERGY OR WORK

Metric conversions for energy and work.

FUEL ECONOMY AND FUEL CONSUMPTION

Conversions for fuel economy.

PRESSURE OR STRESS

Metric conversions for pressure and stress.

POWER

Metric conversions for power.

TEMPERATURE

Temperature conversion formulas.

TORQUE

Metric conversions for torque.

VELOCITY

Metric conversions for velocity.

General Torque Specifications

METRIC - COARSE THREAD (ENGINE ONLY)

Torque specifications for metric coarse thread engine bolts.

US STANDARD THREAD

Torque specifications for US standard thread bolts.

Appendix – EVC User’s Guide

Instrumentation

Description of EVC system instruments and their functions.

Start/Stop Panel

Operation of start/stop panels on non-main control stations.

Power Trim Control Panel

Controls for operating the power trim system.

Appendix – EVC User’s Guide (Continued)

EVC Control Panel

Functions and commands of the EVC control panel buttons.

Appendix – EVC User’s Guide (Continued)

EVC Displays

Description of the different types of EVC system displays.

EVC Basic Window

Overview of the EVC Basic Window for monitoring and settings.

Appendix – EVC User’s Guide (Continued)

Multiple Window Display

How to view multiple operating information windows simultaneously.

Display Contrast

Procedure for adjusting the display contrast level.

Connection Fault

Handling EVC system connection loss messages.

Appendix – EVC User’s Guide (Continued)

ENGINE Page (Button 1)

Displays engine speed, boat speed, and trip information.

Appendix – EVC User’s Guide (Continued)

MULTI Page (Button 2)

Displays multiple operating information windows simultaneously.

Appendix – EVC User’s Guide (Continued)

Trip Page (Button 3)

Displays trip computer information.

Graph Page (Button 4)

Displays operating information in a graphical histogram format.

Operation

Checking the Control Panel LEDs

Verifying the functionality of control panel LEDs.

Checking the Display(s)

Verifying system messages and alarms before operation.

Acknowledging Alarms and Messages

Procedures for handling and clearing system alarms.

Starting Using the Start/Stop Panel

Engine ignition using the start/stop panel.

Appendix – EVC User’s Guide (Continued)

Station Handling

Managing active and secondary control stations.

Changing and Activating Station

Procedure for switching between control stations.

Appendix – EVC User’s Guide (Continued)

Locking/Unlocking Stations

Securing or releasing control stations.

Engine Synchronization Function

Synchronizing engine speeds in twin-engine installations.

Stopping Using the Start/Stop Panel

Shutting down engines using the start/stop panel.

Appendix – EVC User’s Guide (Continued)

Power Trim

How to operate the power trim system.

Power Trim Buttons

Location and function of power trim buttons.

Trimming out the Drive

Procedure for raising the bow of the boat.

Trimming in the Drive

Procedure for lowering the bow of the boat.

Appendix – EVC User’s Guide (Continued)

Trim Ranges

Understanding the different trim range uses.

Trim Range

Normal angles for comfortable operation.

Beach Range

Trim angles for shallow water or ramps.

Appendix – EVC User’s Guide (Continued)

Tilt Range

Use of tilt range for boat transport.

Power Trim Instrument and Displays

How trim position is indicated on instruments.

Digital Instrument

Description of digital trim angle displays.

Analog Instrument

Description of analog trim angle gauges.

Appendix – EVC User’s Guide (Continued)

Power Trim Assistant

System for automatic trim angle adjustment based on RPM.

Emergency Trimming

Manual trim adjustment in case of system fault.

Appendix – EVC User’s Guide (Continued)

Troubleshooting

Overview of EVC diagnostic functions, alarms, and messages.

Alarms and Messages

Types of system alarms and operator messages.

Alarm for Faults

Describes Danger, Warning, and Caution pop-up alarms.

Appendix – EVC User’s Guide (Continued)

Alarm for Fuel or Depth (Optional)

Specific alarms for fuel level and depth monitoring.

Appendix – EVC User’s Guide (Continued)

Acknowledging Alarms and Messages

Procedures for acknowledging and clearing system alarms.

Appendix – EVC User’s Guide (Continued)

Retrieving Faults

How to view detected system faults and error codes.

Appendix – EVC User’s Guide (Continued)

Fault Register

Table of faults, associated lamps, alarms, and display messages.

Calibrations and Settings

EVC Settings

How to configure EVC system display settings.

Entering the Settings Menu

Step-by-step guide to access the settings menu.

Calibrations and Settings (Continued)

Contents of the Settings Menu

List of available settings and calibration options.

Appendix – EVC User’s Guide (Continued)

PTA (On/Off)

Enabling or disabling the Power Trim Assistant feature.

Neutral Beep

Enabling or disabling the neutral position beep.

Appendix – EVC User’s Guide (Continued)

Depth Alarm (Optional)

Setting up depth alarms for safe navigation.

Depth Alarm (On/Off)

Activating or deactivating the depth alarm function.

Set Depth

Configuring the depth threshold for the alarm.

Appendix – EVC User’s Guide (Continued)

Depth Offset

Adjusting the depth measurement reference point.

Depth Alarm Pop-up

How depth alarm alerts appear on the display.

Depth Alarm Signal Loss

Message indicating loss of depth sensor signal.

Appendix – EVC User’s Guide (Continued)

Units

Selecting display units for measurements.

US or Metric

Choosing between US customary and metric units.

Distance

Setting preferred units for distance measurement.

Appendix – EVC User’s Guide (Continued)

Fuel Tank Calibration

Calibrating the fuel level sensor for accurate readings.

Fuel Multipoint Calibration

Precise calibration method for fuel tanks.

Appendix – EVC User’s Guide (Continued)

Fuel Full Tank Calibration

Approximate calibration method for fuel tanks.

Fuel Alarm Pop-up

Alert displayed when fuel level is low.

Fuel Level Signal Loss

Message indicating loss of fuel sensor signal.

Appendix – EVC User’s Guide (Continued)

Select Language

Choosing the display language for the EVC system.

Display Contrast

Adjusting the contrast level of the display screen.

Appendix – EVC User’s Guide (Continued)

PTA Calibration

Calibrating the Power Trim Assistant for optimal performance.

Appendix – EVC User’s Guide (Continued)

Speed Factor (Optional)

Adjusting speed sensor calibration factor.

Information Beep

Adjusting the volume level for the info beep buzzer.

Appendix – EVC User’s Guide (Continued)

Settings – EVC System Display

Performing various settings for the EVC system display.

Configuration Menu

Accessing the hidden menu for display settings.

Bleep

Setting whether the display should emit a beep sound.

Appendix – EVC User’s Guide (Continued)

Engine

Configuring engine display settings.

Display (Interval)

Adjusting the interval for displayed operating information.

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