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Volvo MD2010 User Manual

Volvo MD2010
81 pages
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Workshop Manual
Engine
MD2010, MD2020, MD2030, MD2040
A
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Volvo MD2010 Specifications

General IconGeneral
BrandVolvo
ModelMD2010
CategoryEngine
LanguageEnglish

Summary

Safety Precautions

Repair Instructions and Methods

Tightening Torques

Provides general information on tightening torques and a table for common sizes.

Technical Data

Technical Data (Continued)

Injector

Lists opening pressures and jet angle for injectors.

Connecting Rods

Details dimensions for connecting rods.

Cooling System

Provides volumes, thermostat opening temps, and lifting heights.

Crankshaft with Bearing

Provides clearance data for crankshaft bearings.

Timing Gears

Lists camshaft details and valve timing specifications.

Electrical System

Lists system voltage, fuses, battery capacity, glow plug specs.

Valve System

Provides dimensions and clearances for valves.

Lubrication System

Lists oil pressure, oil pump, and oil quality specifications.

Fuel System

Details injection sequence and feed pump specifications.

Injection Pump

Specifies start of injection timing.

Wear Tolerances

General

Specifies minimum compression pressure.

Pistons

Lists maximum piston clearance.

Wear Tolerances (Continued)

Tightening Torque in Nm (ft.lbf)

Cylinder Head

Provides tightening torques for cylinder head screws.

Main Bearing

Lists tightening torques for main bearing caps.

Big-End Bearing

Lists tightening torques for big-end bearings.

Engine Body

Crank Mechanism

Repair Instructions

Dismantling of Cylinder Head

Step-by-step guide to remove the cylinder head.

Engine Body (Continued)

Dismantling of Injectors

Steps to remove injectors from the engine.

Stripping of Cylinder Head

Inspection of Cylinder Head

Procedures to check cylinder head flatness and tightness.

Replacement of Valve Seat

Grinding of Valves and Valve Seats

Instructions for grinding valves and valve seats.

Renovating the Rocker Mechanism

Fitting of Cylinder Head

Adjusting the Valves

Dismantling of Piston, Piston Rings and Connecting Rod

Engine Body (Continued)

Inspection and Matching of Piston Rings

Checks for piston ring wear and gap.

Dismantling of Injection Pump

Steps to remove the injection pump.

Dismantling the Camshaft

Steps to remove the camshaft.

Fitting of Injector Pump

Steps to install the injection pump.

Assembly of Piston, Piston Rings and Connecting Rod

Fitting of Piston in Cylinder

Timing Gears

Dismantling of the Timing Gear

Fitting and Adjustment

Fitting the Camshaft

Crank Mechanism

Dismantling of Crankshaft

Steps to remove the crankshaft.

Inspection of Crankshaft

Checks for wear and distortion on the crankshaft.

Grinding of the Crankshaft

Inspection of Main and Big-End Bearings

Checking of Big-End Bearing Clearance

Fitting of the Crankshaft

Lubricating System

Repair Instructions (Lubrication System)

Checking of the Oil Pressure

How to check engine oil pressure.

Replacing the Oil Filter

Steps to replace the oil filter.

Fuel System

Injectors

Describes the components and function of injectors.

Repair Instructions (Fuel System)

Dismantling of the Injection Pump

Steps to dismantle the injection pump.

Fitting of the Injection Pump

Steps to install the injection pump.

Adjustment of Injection Angle

Setting Engine Speed (RPM)

Low Idle Speed

Steps to check and adjust engine low idle speed.

Engine Racing (High Idling Speed)

Steps to check and adjust engine racing speed.

Feed Pump

Repair Instructions (Injectors)

Replacement of Injectors

Steps to replace injectors.

Testing of Injectors

Adjusting the Opening Pressure, Injector

Checking of Injectors

Cooling System

Repair Instructions (Cooling System)

Replenishment of Refrigerant

Check the Engine Coolant Level

How to check and top up coolant levels.

Replacing the Circulation Pump

Thermostat

Electrical System

Alternator

Important Information on the Electrical System

Batteries

Safety precautions when handling and charging batteries.

Repair Instructions (Starting)

Checking the Battery Leads

Alternator

Checking of the Regulator

Electrical System (Continued)

Starter Motor

Dismantling of the Starter Motor

Stripping of the Starter Motor

Inspection of the Starter Motor

Assembly of the Starter Motor

Fitting of the Starter Motor

Electrical Components

Relays

Sensors

Wiring Diagram

Wiring Diagram (Continued)

Wiring Diagram (Continued)

Extra Equipment (Accessories)

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