Volvo MD2010 - Dismantling of the Starter Motor; Stripping of the Starter Motor

Dismantling of the starter motor
1. Remove both battery leads.
2. Release the electric cables to the starter motor.
3. Dismantle the starter motor's attachment screws
and lift off the starter motor.
Stripping of the starter motor
1. Clean the exterior of the starter motor.
Fig. 115. Stripping of the starter motor
2. Remove the magnet.
3. Remove the protective cover from the rear bearing
shield. Remove the lock ring and where appropriate
the intermediate washer(s).
Fig. 116. Dismantling of the bearing shield
4.
Remove the rear bearing shield.
Fig. 117. Dismantling of the stator housing
5.
Remove the brush holder plate. Remove the stator
housing from the rotor and front bearing shield; on
2040 from the gear housing.
Fig. 118. Dismantling of the rotor
6. Remove the coupling arm and rotor.
MD2040: The coupling arm is fitted in the gear
housing.
Electrical system
Fig. 119. Dismantling of the starter gear
7. Remove the starter gear as per Fig. 119. First re-
move the lock ring by tapping down the contact ring
with a suitable mandrel.
MD2040: The starter gear is fitted in the gear hous-
i ng.
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