Volvo DD31HF - SECTION 5 - MAINTENANCE INSTRUCTIONS

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DD-29/31HF/38HF Vibratory Asphalt Compactors 5-1

SECTION 5 - MAINTENANCE

INSTRUCTIONS

Table of Contents

Default Chapter3
- Table of Contents3
Introduction9
- Procedure When Receiving the Machine11
- Identification Data11
- Machine Identification11
- Engine Identification12
- Instruction Manual Storage12
- General Information13
- Machine Description13
- Drums13
- Engine14
- Main Frame14
- Controls14
- Drum Water Spray System14
- Brakes15
- Serviceability15
- Rops/Seat Belt15
Section 1 - Safety17
Safety18
- Be Aware of Safety Information18
- Understand Signal Words18
- Overview19
- Warnings19
- General19
- Selection and Qualification of Personnel20
- Organizational Measures20
- Pre-Start Inspection21
- Safety Instructions Governing Operation21
- Warning of Special Dangers28
- Transporting, Towing and Roading28
- Hazardous Substance Precaution30
- Safety Related Decals31
- U.s. Decals32
- International Decals with Interpretation35
Section 2 - Symbol Identification39
Symbol Identification40
- Machine Symbols40
- International Symbols41
Section 3 - Operating Controls and Instruments43
Operating Controls and Instruments44
- Articulation Lock Bar44
- Controls and Switch Locations45
- Controls and Switch Descriptions47
- Suspension Seat50
- Options50
Section 4 - Operating Instructions51
Operating Instructions52
- General Information52
- Pre-Start Checks/Verifications53
- Starting Machine and Other Checks/Verifications58
- Operating the Machine61
- Parking, Stopping and Shutting down the Machine67
- Daily Precautions after Work68
- Mounting and Dismounting of Attachments69
- Movement of Machine between Work Sites69
  - Loading the Machine under Its Own Power (Drive On) for Transporting69
  - Securing the Machine to the Transporter (Tie-Down)69
- Towing the Machine: Models DD-2970
- Towing the Machine: Models DD-31Hf/DD-38Hf72
Section 5 - Maintenance Instructions77
Maintenance Instructions78
- General Maintenance Information78
  - Prior to Conducting any Maintenance Work, Ensure that the Following Instructions Are Observed78
  - Handling Fluids and Oil, Fuel Filters79
- Initial Break-In Maintenance79
- Maintenance Schedule79
- Routine Maintenance - as Required81
- 10 Hour or Daily Routine Maintenance89
- 50 Hour or Weekly Routine Maintenance96
- 250 Hour or Quarterly Routine Maintenance100
- 1000 Hour or Annual Routine Maintenance107
Section 6 - Troubleshooting119
Troubleshooting120
- Pre-Start Check121
- Fuse Troubleshooting124
Section 7 - Technical Specifications125
Technical Specifications126
- General Identification126
- Environmental Information127
- Machine Weights and Figures DD-29 / DD-31Hf130
- Machine Weights and Figures DD-38 Hf132
- MACHINE DIMENSIONS DD-29 and DD-31HF134
- Machine Dimensions DD-38 Hf135
Section 8 - Fuel and Lubricant Specifications137
Fuel and Lubricant Specifications138
- General Information138
- Service Functions141
- Fluid Capacities142
- Hydraulic Oil Requirements and Specifications143
- Lubricating Oil/Grease (Except Engine)144
- Engine Lubricating Oil Specifications146
- Diesel Fuel Specifications146
- Hazardous Substance Precaution147
Section 9 - Torque Specifications149
Torque Specifications150
- Sae Torque Chart150
- Iso Metric Torque Chart151
- DD-29/31Hf/38Hf Special Torque Values152

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