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Volvo ECR50D User Manual

Volvo ECR50D
213 pages
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ECR50D
ECR50D
operator's manual
Ref. no. PUB20036502-A
2014.05
Volvo, Konz
English
English

Table of Contents

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Volvo ECR50D Specifications

General IconGeneral
BrandVolvo
ModelECR50D
CategoryConstruction Equipment
LanguageEnglish

Summary

Safety regulations

DANGER

Indicates a hazardous situation that will result in death or serious injury if not avoided.

WARNING

Indicates a hazardous situation that could result in death or serious injury if not avoided.

CAUTION

Indicates a hazardous situation that could result in moderate or minor injury if not avoided.

NOTICE

Indicates a potentially hazardous situation that may result in machine damage.

Identification numbers

Presentation

Intended use

Specifies the intended applications and ambient temperature range for machine operation.

Engine

Details the type of engine used in the machine, including its cooling system.

Electrical system

Outlines the machine's electronic units and their functions within the electrical system.

Cab

Describes the cab's protective structure standards (TOPS, ROPS, OPG) and features.

Hydraulic system

Explains the type of hydraulic system used, a closed circuit load-sensing system.

Equipment

Lists optional equipment available for the machine based on market requirements.

Modifications

Outlines policies and consequences regarding unauthorized modifications to the machine.

Travel system

Describes how the machine's travel motion is accomplished via rubber tracks driven by motors.

Slewing system

Explains the slewing mechanism, driven by a hydraulic motor protected by relief valves.

Anti-theft device

Information on the optional anti-theft device to deter machine theft.

CareTrack

Details the CareTrack telematics system for data storage and transmission.

Tool kit

Describes the location and contents of the optional tool kit provided with the machine.

Machine view

CE-marking, EMC-directive

Communication equipment, installation

Product plates

Information and warning decals

Instrument panels

Instrument panel, left

Details the functions of switches and controls on the left instrument panel.

Display unit

Explains the display panel, gauges, and control lamps within the machine's operator interface.

Instrument panel, right

Describes the layout and function of controls and indicators on the right instrument panel.

Instrument panel, right

Ignition switch

Explains the function of the ignition switch for preheating and starting the engine.

Keypad

Describes the keypad's role in controlling the display unit and machine functions.

Other controls

Controls

Provides an overview of the various control levers and switches used to operate the machine.

Left control lever for working equipment

Details the ISO and SAE control patterns for the left control lever for working equipment.

Horn

Explains the function of the horn button for signalling.

Proportional roller for rotating attachments

Describes the proportional roller's function for operating optional rotating attachments.

Control lockout lever for hydraulics

Explains how to use the control lockout lever to lock and unlock hydraulic functions for safety.

Control levers for travel motion

Details the operation of control levers for forward, reverse, and turning travel movements.

Right control lever for working equipment

Details the ISO and SAE control patterns for the right control lever for working equipment.

Selector switch; offset boom or attachment movement

Explains how the selector switch changes functions between offset boom and attachment movement.

Switch for optional equipment, such as hammer

Describes the switch that activates optional equipment functions, such as maximum hydraulic flow for a hammer.

Proportional roller – roll switch to control the hydraulic oil flow

Explains how to use the proportional roller and selector switch to adjust hydraulic oil flow for attachments.

ROPS

ROPS Cab (Roll Over Protective Structure)

Details the cab's protective structure standards (TOPS, ROPS, OPG) and features.

Protection from falling or scattering materials (optional equipment)

Describes optional guards for the cab to protect against falling or scattering materials.

Operator comfort

Operator's seat, adjusting

Guides the operator on how to adjust the seat for optimal comfort and safety.

Windows

Explains the operation of the upper and lower windscreens for access and ventilation.

Working lights

Details the use and location of working lights for illuminating the work area.

Door

Details the correct and safe method for mounting and dismounting the machine.

Roof

Mentions cab protective structure integrity and safety during rollovers.

Operator's manual, storage

Specifies the location for storing the operator's manual within the machine.

Fire extinguisher, location

Indicates the possible location of a fire extinguisher for safety.

Emergency exit path

Identifies the emergency exit route and its operation in case of accidents.

Audio system (optional equipment)

Climate control system

Operating instructions

Visibility

Emphasizes the importance of operator visibility and how to achieve optimal viewing conditions.

Measures before and during operation

Outlines essential checks and actions to perform before and during machine operation.

Safety rules when operating

Provides fundamental safety rules for the operator to follow during machine operation.

Operator safety

Details operator responsibilities, including personal protective equipment and safe operating practices.

Accidents

Instructs on reporting accidents and incidents and necessary actions to take.

Periodic replacement of critical parts for safety

Specifies critical parts that require periodic replacement to ensure ongoing safety.

Measures before operating

Lists essential pre-operation checks and procedures to ensure safe machine startup.

Starting engine

Provides a step-by-step guide for starting the machine's engine, including preheating and anti-theft codes.

Stopping

Details the procedure for safely stopping the machine, including lowering attachments and shutting down the engine.

Parking

Explains how to park the machine safely, including securing it and minimizing theft risks.

Retrieving and towing

Provides instructions and warnings for safely retrieving and towing a disabled machine.

Attachments, alternative lowering

Describes how to lower attachments using accumulator pressure in case of standstill or engine defect.

Transporting machine

Outlines regulations and procedures for safely transporting the machine, including securing it.

Loading

Details the process of loading the machine onto a trailer, including alignment and safety checks.

Tying down machine

Explains how to properly secure the machine on the trailer using chains and belts.

Operating techniques

Eco driving

Provides tips for fuel-efficient operation, reducing consumption and emissions.

Whole-body vibrations

Discusses factors affecting vibration levels and guidelines for reducing operator exposure.

Rules for digging

Offers safety rules and considerations specifically for digging operations.

Working within dangerous areas

Addresses safety precautions when operating in hazardous environments like high voltage lines.

Working on slopes

Provides critical safety guidelines for operating the machine on uneven or inclined terrain.

Working in cold weather

Outlines safety measures and precautions for operating the machine in cold temperature conditions.

Demolition work

Details safety procedures and precautions specific to demolition operations.

Attachments

Attachments, connecting and disconnecting

Provides a step-by-step guide for safely connecting and disconnecting attachments.

Installing a bucket with manual fastening

Step-by-step guide for installing a bucket using manual fastening methods.

Attachment brackets

Explains the Volvo attachment bracket, its features, and safety notices.

Pressure release

Buckets

Digging a trench

Provides techniques for efficient trench digging using the bucket and boom movements.

Backfilling or grading

Explains procedures for backfilling trenches and grading surfaces using the bucket and dozer blade.

Offset boom

Special hydraulics

Hammer

Working with hammer (hydraulic breaker)

Details safe operating practices and precautions when using the hydraulic breaker.

Connecting with pivot pins

Guides the user on connecting the hammer to the machine using pivot pins and hydraulic hoses.

Thumb

Thumb attachment

Covers lubrication, daily checks, and general safety for the thumb attachment.

Safety

Highlights critical safety warnings and precautions related to operating the machine with the thumb attachment.

Connecting and disconnecting thumb

Provides instructions for connecting and disconnecting the thumb attachment's hydraulic lines.

Clamshell bucket

Hydraulic equipment for clamshell

Details the hydraulic connections and usage for the clamshell bucket.

Connecting the clamshell

Guides the user through the process of connecting the clamshell bucket to the machine.

Disconnecting clamshell

Explains the steps for safely disconnecting the clamshell bucket from the machine.

Clamshell operation

Describes how to operate the clamshell bucket using the proportional roller and control levers.

Hose rupture valves (optional equipment)

Tracks

When using rubber tracks

Discusses specific considerations and hazards when operating the machine with rubber tracks.

Moving over obstacles

Warns about the risk of tracks coming off when moving over obstacles.

Misaligned tracks

Explains conditions that can lead to track misalignment and potential detachment.

Lifting objects

Recommended steps before starting any lifting

Lists essential steps and qualifications for operators performing lifting operations safely.

Stability

Emphasizes the importance of ground conditions and machine stability during lifting operations.

Fastening long lifting slings

Provides guidance on properly fastening slings for lifting various types of loads.

Lifting capacities

Details the machine's lifting capacities, including load limits and conditions for operation.

Signalling diagram

Safety when servicing

Service position

Describes how to prepare the machine in a service position for maintenance and repair.

Before service, read

Stresses the importance of reading manuals, following instructions, and wearing PPE before servicing.

Preventing personal injury

Outlines measures to prevent personal injury during service work, including clothing and tool use.

Preventing machine damage

Provides guidelines to prevent damage to the machine or its parts during service and maintenance.

Preventing environmental influence

Advises on responsible handling and disposal of waste materials to protect the environment.

Entering, leaving and climbing the machine

Details the correct and safe method for mounting and dismounting the machine.

Emergency exit path

Identifies the emergency exit route and its operation in case of accidents.

Fire prevention

Covers measures and precautions to prevent fires in potentially hazardous environments.

Handling hazardous materials

Provides safety guidelines for handling heated paint, rubber, and plastics, including precautions for welding.

Handling line, tubes and hoses

Service and maintenance

Lubrication and service chart

Explains the symbols used in the lubrication and service chart for maintenance tasks.

Service history

Emphasizes the importance of maintaining a service history record for the machine.

Cleaning machine

Guides on regular cleaning of the machine using appropriate products to prevent damage.

Paint finish maintenance

Details how to maintain the machine's paint finish, especially in corrosive environments.

Cleaning engine compartment

Provides instructions for safely cleaning the engine compartment, highlighting burn and injury risks.

Service points

Identifies and illustrates the key service points on the machine for maintenance checks.

Engine

Covers procedures for checking and maintaining the engine oil level, emphasizing cold checks.

Fuel system

Explains the importance of clean fuel and procedures for checking and filling the fuel tank.

Engine air cleaner

Details the maintenance of the air filter, including cleaning and replacement procedures.

Cooling system

Covers coolant checks, capacity, and mixing guidelines, emphasizing safety with hot coolant.

Electrical system

Outlines daily checks of electrical components and safety regulations for batteries.

Travel gearbox

Track unit

Track unit, checking tension

Details the procedure for checking and adjusting track tension on rubber and steel tracks.

Cab

Washer reservoir

Explains how to fill the washer reservoir with washing fluid for the windscreen.

Front windscreen rails

Guides on lubricating the front windscreen rails for smooth operation.

Air conditioning

Bucket teeth

Bucket teeth, replacing

Provides a step-by-step guide for removing and installing bucket teeth safely.

Hydraulic system

Hydraulic oil level, checking

Details how to check the hydraulic oil level under different temperature conditions and safety warnings.

Greasing

Lubrication and service chart

Specifications

Recommended lubricants

Lists recommended oils and greases for various machine components based on operating conditions.

Coolant

Specifies coolant types, mixing ratios for freeze protection, and water quality requirements.

Fuel system

Details fuel quality requirements, sulphur content regulations, and biodiesel fuel considerations.

Engine

Provides detailed technical specifications for the machine's engine.

Electrical system

Lists system voltage, battery specifications, and details relays and fuses for the machine's electrical system.

Cab

Details cab specifications, including interior, upholstery, insulation, and operator seat.

Hydraulic system

Provides technical specifications for the machine's hydraulic system, including pressures and capacities.

Transmission

Provides specifications for the machine's travel and braking systems.

Slewing system

Details the specifications of the slewing system, including its brake mechanism.

Machine weights

Lists the standard and maximum operational weights of the machine.

Ground pressure

Specifies the ground pressure value based on the machine's most usual configuration.

Dimensions

Provides detailed measurements and dimensions of the machine's various components.

Working ranges

Illustrates and lists the machine's working ranges for different dipper arm configurations.

Recommended bucket sizes

Lists compatible Volvo general purpose buckets, hydraulic thumbs, and ditch cleaning buckets.

Digging forces

Details the digging forces, such as break-out and tear-out forces, for different dipper arm configurations.

Lifting capacities

Details the machine's lifting capacities, including load limits and conditions for operation.

Hammer

Specifies compatibility and requirements for using Volvo hydraulic breakers with the machine.

Service history

Provides a template for recording machine service and maintenance history.

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