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Vulcan-Hart 3-550A - User Manual

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Vulcan
®
3-Series
Burnout Furnaces
Multi-Stage Programmable
Owner & Operator’s Manual
Models: 3-130 3-550 3-550A 3-550PD 3-1750 3-1750A
120V --- 9493308 --- 9493826 --- ---
100-120V 9493302 --- --- --- --- ---
230V --- --- 9493985 9493827 --- 9493990
200-240V 9493303 9493309 --- --- 9493409 ---
230V (EURO only) --- --- --- --- 9493658 9494064
Table of Contents
DESCRIPTION PAGE
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Control Panel Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Delay Set-Up & Running a Delay Start Program Procedure: . .11
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Setup & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Product Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
English
CERAMCO
®

Other manuals for Vulcan-Hart 3-550A

Questions and Answers

Summary

Safety and Compliance

Operational Safety Guidelines

General safety precautions for operating the furnace.

Muffle Dust and Proposition 65

Information on muffle dust exposure and California Proposition 65 warnings.

Product Features and Applications

Key Furnace Features

Highlights the main performance and design aspects of the furnace.

Industrial Furnace Applications

Lists the various industrial applications for the 3-Series furnaces.

Installation and Setup Guide

Preparation and Handling Procedures

Covers unpacking, lifting, carrying, and initial placement of the furnace.

Electrical and Ventilation Connection

Guidance on connecting power, ventilation, and specific model connections.

Control Panel Interface

Key Functions and Display Elements

Explains the function of various keys, display, and indicator LEDs on the control panel.

Operating the Vulcan Furnace

Program Execution and Control

Guides on starting, stopping, and managing program execution.

Setting Program Parameters

Details on setting ramp rates, temperatures, and hold times for programs.

Advanced Operation Modes

Delay Start Functionality

How to set up a delayed start for programs to complete at a specific time.

Linked Programs and Power Door

Sequential Program Linking

Instructions for running multiple programs sequentially.

Power Door Operation (3-550 PD)

Details on operating the automatic power door on specific models.

Delay Start Procedure Examples

Example 1: Same-Day Completion

Step-by-step example of setting a delay start for same-day completion.

Example 2: Next-Day Completion

Step-by-step example of setting a delay start for next-day completion.

Advanced Delay Start Scenarios

Example 3: Multi-Day Completion

Step-by-step example of setting a delay start for multi-day completion.

Key Notes for Delay Start

Important reminders about day settings and completion time calculation for delay start.

Technical Specifications

Performance Parameters

Lists temperature range, hold time, ramp rate, and accuracy specifications.

Electrical and Environmental Data

Details electrical ratings and operating environment conditions.

Mechanical Dimensions and Weights

Exterior and Muffle Dimensions

Provides exterior and internal muffle dimensions for various models.

Furnace and Shipping Weights

Lists furnace and shipping weights for different models.

Setup and Maintenance

Initial Setup Configuration

Guides through initial setup options like End of Program, TMAX, and calibration.

Temperature Calibration Procedure

Explains how to adjust and calibrate furnace temperature readings.

Cleaning and Care Guidelines

Instructions for cleaning the furnace and control panel.

Troubleshooting Guide

Error Code Reference

Lists error codes, their descriptions, and possible causes.

Common Furnace Problem Solutions

Provides a problem-solving checklist for common furnace issues.

Available Accessories

Overview

The Dentsply Ceramco Vulcan 3-Series Burnout Furnaces are multi-stage programmable furnaces designed for various dental laboratory applications such as wax burnout, material ashing, material heat treating, ceramic firing, glass seal firing, and material oxidizing.

Function Description:

These furnaces are designed to provide precise temperature control and multi-stage programming for burnout and other heat treatment processes. They feature a programmable controller with 9 three-stage programs (each with 6 segments) and 1 program with a single temperature hold. The furnaces offer a wide operating temperature range from 50°C (122°F) to 1100°C (2012°F) with 1° resolution. Programmable linear temperature rates, both positive and negative, can be set from 0.1 to 40°C/minute (0.1°C resolution). The delay start operation allows users to program the cycle completion time, eliminating the need to calculate the start time. Programs can be linked for 6-stage operation, providing flexibility for complex processes. An integrated door safety switch breaks both sides of the power line to the muffle when the door is opened, enhancing safety.

Important Technical Specifications:

  • Temperature Range: 50°C (122°F) - 1100°C (2012°F) / 1° Resolution
  • Hold Time Range: 0:00 - 99:59 (hours:minutes) / 1 Min Resolution
  • Ramp Rate Range: 0 - 40.0°C/minute (72°F) / 0.1°C Resolution
  • Temperature Accuracy: ± 5°C (± 9°F) at steady state
  • Muffle Temperature Uniformity: ± 8°C (± 15°F) at steady state
  • Electrical (Model dependent):
    • 3-130: 100-120V, 12.0A (120V), 4.4A (240V), Max Power 1440W (120V), 1060W (240V)
    • 3-550: 100-120V, 200-240V, 14.7A (100V), 16.0A (120V), 10.0A (240V), Max Power 1470W (100V), 1920W (120V), 2400W (240V)
    • 3-550PD: 100-120V, 200-240V, 14.7A (100V), 16.0A (120V), 10.0A (240V), Max Power 1470W (100V), 1920W (120V), 2400W (240V)
    • 3-550A: 230V, 9.6A (230V), Max Power 2204W
    • 3-1750 (EURO): 230V, 20.0A (230V), Max Power 4800W
    • 3-1750: 200-250V, 19.0A (230V), Max Power 4370W
    • 3-1750A: 230V, 19.0A (230V), Max Power 4370W
  • Watts to Maintain 1000°C (1832°F) (Air Exchange setting @ 0): 525W (3-130), 1050W (3-550, 3-550PD, 3-550A), 2200W (3-1750, 3-1750A)
  • Environmental: Ambient Operating Temperature: 5 - 40°C (41-104°F), Relative Humidity: Maximum 80%, non-condensing
  • Muffle: High Performance / Hybrid Muffle, offering longer life, durability, faster heating, and faster cooling. Individual muffle heating plate replacement is possible.
  • Door: Smooth, low force vertical lift door with roll-back action for maximum access with minimum vertical space. Power operated door with automatic timed closing is available on 3-550PD models.

Usage Features:

  • User-Friendly Interface: Easy to operate and program with a graphic interface.
  • Programmable Programs: 9 three-stage programs and 1 single temperature hold program, with parameters retained in memory even after power loss.
  • Delay Start: Allows programming the completion time of a cycle up to 7 days in advance.
  • Program Linking: Programs can be linked to run automatically in sequence for up to 6 stages (12 segments).
  • Air Exchange Operation (Air Exchange Models Only): Utilizes a venturi principle to draw air out of the muffle, with preheated make-up air for temperature uniformity. Fan settings range from 0 (off) to 9 (full on), providing up to approximately 5 air exchanges per minute.
  • Power Door (3-550PD only): Remote activation switch to open/close the door. The door can also be programmed to close automatically after a set time during a firing cycle.
  • Safety Features: Integrated door safety switch, warning against operating near combustible materials, proper grounding requirements, and recommendations for personal protective equipment (safety glasses, gloves) during operation and muffle replacement.

Maintenance Features:

  • Muffle Service: Easy and lower cost muffle service, with individual muffle heating plate replacement.
  • Cleaning: Recommended to vacuum dust and dirt from the furnace and use a soft damp cloth to clean the control panel, avoiding excess water or solutions that could damage electronics.
  • Calibration: Factory calibrated at 1000°C. Temperature adjustment/calibration can be performed in Setup mode by entering a new Tcal value (range 900-1100°C) if high accuracy is required, especially after thermocouple replacement.
  • Troubleshooting: The manual provides a comprehensive troubleshooting guide for common issues and error codes, including over temperature, open thermocouple, temperature exceeding TMAX, brown-out, EEPROM error, and line frequency issues. It also addresses problems like the furnace not operating, not heating, door issues, slow heating, and premature program termination.

Vulcan-Hart 3-550A Specifications

General IconGeneral
BrandVulcan-Hart
Model3-550A
CategoryFurnace
LanguageEnglish

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