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WABCO iABS 2S/1M Standard User Manual

WABCO iABS 2S/1M Standard
188 pages
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iABS TRAILER ABS SYSTEM
WITH PLC AND CAN
MAINTENANCE MANUAL
2S/1M, 2S/2M, 4S/2M AND 4S/3M
STANDARD/PREMIUM
MM19001

Table of Contents

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WABCO iABS 2S/1M Standard Specifications

General IconGeneral
BrandWABCO
ModeliABS 2S/1M Standard
CategoryAutomobile Accessories
LanguageEnglish

Summary

General Information

Symbols Used in this Document

Explains symbols used for hazard alerts, notes, and document conventions.

How to Obtain Maintenance Information

Provides contact details and website for additional product and service information.

Safety Information

Provisions for a Safe Work Environment

Outlines essential safety measures, PPE, and general workplace requirements for technicians.

Trailer Grounding and ESD Protection

Details procedures for trailer grounding and protecting components from electrostatic discharge.

Vehicle Electrical Grounding Guidelines

Provides guidelines for establishing a correct common chassis ground point for trailers.

Introduction to iABS

Identifying the iABS System

Explains how to identify the iABS system by checking the ECU identification tag and lists part numbers.

iABS Trailer ABS Parts

Lists WABCO iABS replacement parts and warranty information sources.

Understanding WABCO's iABS Trailer ABS

Describes the iABS system, its capabilities, and major components like ECU and sensors.

System Configuration Overview

Defines ABS configurations based on sensor and modulator valve counts for various systems.

How the Trailer ABS System Works

Explains the electronic monitoring and control of wheel speed during braking to prevent lock-up.

Key System Components

Details the ECU/Valve Assembly and ABS External Modulator Valve as primary system parts.

Wheel Speed Sensor Components

Describes the function of the sensor, clip, and tooth wheel for measuring wheel speed.

iABS Wiring and Indicators

Covers iABS cables, the trailer ABS indicator, and the TOOLBOX PLUS™ diagnostic software.

ABS Questions and Answers

ECU Activation and Lock-up Response

Explains how the ECU activates and responds to wheel lock-up situations during braking.

Power Line Carrier (PLC) Communications

Defines PLC, multiplexing, and its application in tractor-trailer ABS for efficient communication.

ABS Indicator Lamps

Details the function and operation of ABS indicator lamps on the dash and trailer.

Types of ABS Faults

Differentiates between existing and intermittent faults within the ABS system and its components.

Frequently Asked Questions

Addresses common inquiries regarding ABS valve operation, trailer bounce, and brake light issues.

System Configurations

iABS Installation Diagrams Overview

Introduces installation diagrams, emphasizing the importance of identifying sensor locations for different configurations.

Typical iABS Trailer Installation Diagrams

Illustrates typical trailer installations for various iABS configurations, detailing sensor placement.

Power Cable Wiring Diagrams

Provides wiring diagrams for the iABS power cable and junction box connections.

Diagnostics

Hazard Alert Messages for Diagnostics

Highlights safety warnings relevant to diagnostic procedures and electrical system work.

PLC Diagnostics and Blink Codes

Explains how to diagnose PLC failures using blink codes and potential issues with the wiring harness.

Using WABCO TOOLBOX PLUS™ Software

Details the functions of TOOLBOX PLUS™ software for diagnostics, component testing, and installation verification.

Initial Power-up and System Checks

Describes the initial power-up sequence and essential power/ground checks for the ABS ECU.

Blink Code Diagnostics Procedures

Explains how to obtain blink codes using ignition power activation to diagnose ABS faults.

Detailed Blink Code and Diagnostic Tables

Provides comprehensive tables correlating blink codes, SPN/FMI, components, causes, and repair information.

Component Replacement

Critical Safety Warnings for Component Replacement

Emphasizes safety precautions, including disconnecting power and handling high voltages during component replacement.

Wheel Speed Sensor Installation and Testing

Provides detailed procedures for removing, installing, and testing wheel speed sensors, including voltage checks.

ABS Relay Valve Procedures

Details the removal and installation of the ABS relay valve, including safety precautions for releasing air pressure.

ECU/Valve Assembly Installation

Covers the removal and installation of the ECU/Valve Assembly, with specific instructions for tank and bracket mounting.

Sensor Adjustment and Component Testing

Testing Wheel Speed Sensors

Explains how to test wheel speed sensors, including gap adjustment and output voltage verification.

ABS Function Checks and End of Line Testing

Covers checks for ABS functions, external modulator valve resistance, and end-of-line testing requirements.

End of Line Testing with TOOLBOX PLUS™ Software

Outlines the procedure for performing end-of-line tests using the WABCO TOOLBOX PLUS™ software.

EOL Testing without TOOLBOX PLUS™ Software

Describes how to perform end-of-line tests without the software, focusing on ABS lamp and sensor checks.

Inspecting Sensor and Air Line Installation (2S/2M Standard)

Guides on inspecting sensor connector routing and air line installation for 2S/2M standard systems.

Inspecting Sensor and Air Line Installation (2S/2M, 4S/2M, 4S/3M)

Details sensor and air line installation for various configurations, including specific routing for control ports.

Performing End of Line Test (Standard/Premium Installations)

Details steps for performing end-of-line tests, including ABS lamp checks and sensor gap adjustments.

Trailer Identification

Provides information required before contacting WABCO Customer Care for assistance with trailer identification.

Troubleshooting

Automatic Lift Axle Troubleshooting

Provides guidance for troubleshooting automatic lift axle systems, including initial checks and connections.

Lift Axle Functionality Issues

Addresses common lift axle issues like unavailability in software, not raising/lowering, and diagnostic steps.

Lift Axle Lowering/Raising Inconsistencies

Covers troubleshooting inconsistent lift axle behavior related to ECU parameter settings and pressure sensor readings.

Tag Axle Troubleshooting

Guides on troubleshooting tag axle system activation, plumbing, and switch functionality.

Axle Load Monitoring Troubleshooting

Details troubleshooting for axle load monitoring, including function availability and pressure sensor readings.

Tire Inflation Communication System Troubleshooting

Covers troubleshooting the tire inflation system, including status lamp issues and communication errors.

Door Ajar System Troubleshooting

Provides steps for troubleshooting the door ajar system, including function availability and connection checks.

Integrated Speed Switch System Troubleshooting

Guides on troubleshooting the integrated speed switch system, focusing on function availability and cable connections.

Appendix I

Trailer ABS Indicator Lamp Operation

Explains how the dash-mounted trailer ABS indicator lamp operates and its meaning for drivers and technicians.

Appendix II

Installing ABS Sensors on Non-ABS-Prepped Axles

Provides detailed instructions for installing ABS sensors, including grease application and routing.

Appendix III

Cable Routing Guidelines

Offers guidelines for proper cable routing to prevent damage from vibration and road debris.

Cable Strain Relief Guidelines

Explains the importance of cable strain relief for system performance and longevity, covering excess cable length.

Strain Relief at the ECU – Bracket Mounting

Details strain relief requirements for ECU assemblies mounted on brackets.

Strain Relief at the ECU – Tank Mounting

Details strain relief requirements for ECU assemblies mounted on tanks.

Sensor Extension Cables at the ECU

Explains the correct attachment and slack management for sensor extension cables at the ECU.

Securing WABCO Cables to Air Lines

Provides guidance on securely routing and anchoring WABCO cables to air lines.

Connection of Cables

Emphasizes maintaining correct strain relief for all cable-to-cable connections.

Appendix IV

Vehicle Electrical Grounding Guidelines

Details requirements for common chassis ground points and best practices for electrical grounding.

Appendix V

Parts and Variant List

Lists system configurations, part numbers, and available parts with their applications and lengths.

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