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WABCO TP2205 User Manual

WABCO TP2205
48 pages
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TRAILERCAST WITH
BATTERY
TP2205
INSTALLATION GUIDE

Table of Contents

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WABCO TP2205 Specifications

General IconGeneral
Operating Temperature-40°C to +85°C
Protection ClassIP6K9K
Protection RatingIP6K9K
Operating Voltage24V
TypeTire Pressure Sensor
Voltage24 V

Summary

General Information

Document Symbols and Usage

Describes hazard alerts, warnings, cautions, and text conventions used in the document.

Information and Resource Acquisition

Covers obtaining maintenance, service, product information, parts, software, and training.

Direct Contact Information

Provides contact details for ZF CV Systems North America LLC.

Safety Information

Provisions for a Safer Work Environment

Outlines essential safety rules and practices for technicians working on vehicles.

Important Information

Before the Installation

Liability and Regulatory Approvals

Covers legal disclaimers, FCC, CE approvals, and mobile phone radiance specifications.

Installation Best Practices

Guides for proper installation, assembly, wire management, and operating conditions.

Before the Installation - Disposal and Use

Disposal Guidelines

Proper methods for disposing of the unit and its components as electronic waste.

Improper Use Warnings

Crucial warnings against misusing the device and conditions that may endanger safety.

Introduction - Hardware Components

TRAILERCAST Unit Overview

Details the TRAILERCAST unit, its dimensions, features, and connection ports.

Installation Bracket Details

Describes the mounting bracket, its dimensions, and its requirement for TPMS installations.

Installation – TRAILERCAST with Battery Position

General Installation Recommendations

Key advice for optimal placement, signal integrity, and environmental exposure.

Preferred Installation: Standard Trailer

Specific method for trailers with fixed trailer beds, ensuring clear ground view.

Alternative Installation Methods

Alternative Installation: Trailer without Fixed Bed

Installation method for trailers lacking fixed beds, requiring clear view for the unit.

Preferred Installation: Between Axle 2 and 3

Detailed placement instructions for installation between axles 2 and 3, connector upwards.

Alternative Installation: Between Axle 1 and 2

Detailed placement instructions for installation between axles 1 and 2, connector forwards.

Installation Specifics and Cable Management

Incorrect Installation Scenarios

Illustrates common installation mistakes, such as mounting on beams or above components.

Cable Installation Guidelines

Instructions for proper wiring, connector protection, and strain relief using cable ties.

Fastening TRAILERCAST with Battery

Bracket Mounting to Trailer

Steps for securing the mounting bracket perpendicular to the trailer floor.

Unit Mounting to Bracket

Procedure for attaching the unit to the bracket with specified bolts and torque.

Fastening TRAILERCAST with Battery (when Bracket is not used)

Direct Mounting Procedures

Instructions for attaching the unit directly to a rigid surface without a bracket.

Critical Mounting Caution

Important warning about avoiding drilling into the trailer chassis or frame.

Connecting Hardware

Hardware Activation and Powering

Initial activation of the unit and connection to a power source for operation.

Connection to iABS or RSSplus

Linking the TRAILERCAST unit to trailer iABS or RSSplus systems.

WABCO ¡ABS Subsystems

Hardware Connection for iABS

General connection steps for integrating TRAILERCAST with iABS systems.

Specific iABS Model Connections

Details for connecting to different iABS modulator variants (Premium, Standard).

WABCO RSS Subsystems

Hardware Connection for RSSplus

Steps for connecting TRAILERCAST with Battery to RSSplus systems.

Connecting to the Internal Sensors

Internal Sensor (SMS) Connection

Procedure for connecting OptiTire Strap-mounted sensors (SMS) to the system.

WABCO TPMS Manager

TPMS Manager Overview and Safety

Introduction, safety precautions, and technical data for the TPMS Manager.

TPMS Manager Purpose and Software Update

Explains the manager's function and outlines the software update procedure.

Stimulating and Reading Internal Sensors

Assembly of the Internal Sensor SMS

Internal Sensor Assembly Safety

Crucial safety precautions during the assembly of internal tire pressure sensors.

Internal Sensor Installation and Tire Assembly

Preparation for Sensor Installation

Steps required before installing the internal sensor, including vehicle jacking.

Internal Sensor Installation Steps

Detailed procedure for installing the sensor onto the rim using fastening straps.

Tire Assembly with Sensor

Procedures for fitting the tire onto the rim, ensuring sensor protection.

Wheel Assembly to Vehicle

Checking the Installation

Installation Verification Methods

Using smartphone, QR code, or serial number for installation verification.

Installation Wizard Initiation

How to start the installation verification wizard on the WABCO Fleet Installer.

Installation Wizard - Vehicle Identification

Vehicle Identification and Setup

Entering vehicle details, battery, ABS/RSS, and GPS status checks within the wizard.

Trailer Details and Association

Specific parameters for vehicle identification like VIN, ABS/RSS brand, and utilization.

Installation Wizard - System Status and Configuration

Battery and iABS/RSS Status Check

Verifying power status and connectivity of the trailer's iABS or RSS systems.

GPS Status and TPMS Configuration

Checking GPS signal strength and configuring tire pressure sensor settings.

Sensor Assignment and Reporting

Assigning sensor IDs to tires and generating installation confirmation reports.

Appendix I

Vehicle Electrical Grounding Guidelines

Essential procedures for ensuring proper electrical grounding to prevent noise.

Appendix II

ABS System Parts and Variants

List of ABS modulator types, their part numbers, and capabilities.

RSSplus and TRAILERCAST Components

Lists of parts and variants for RSSplus modulators and TRAILERCAST units.

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