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Wacker Neuson
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1404
Wacker Neuson 1404 User Manual
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5-30
BA 1404 en – Edition 2.7 *
* 1404b530.fm
Maintenance
Alternator
Always observe the follo
wing instructions:
•
Only test run the engine with the battery connected
•
When connecting the battery, ensure that the poles (+/–) are not inverted
•
Always disconnect the battery before perf
orming weldin
g work or connecting a quick
battery charger
•
Replace defective charge i
ndicator lights immediately
–
see chapter
Indicator lights and wa
rning lights (overview)
on page
3-10
157
159
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
11
Important Information on this Operator's Manual
11
Machine Overview
12
Brief Description
13
Traveling Drive
13
Operating Hydraulics
13
Cooling System
13
Cab (ROPS)
13
Model Designations and Trade Names
14
Fields of Application, Attachments
14
Use: Attachment
14
Regulations
15
Operator Qualification and Requirements for Safe Operation
15
EC Declaration of Conformity 1404
16
Type Labels and Component Numbers
17
Overview of Adhesive Labels
20
Overview of Safety Labels
23
Fire Extinguisher
28
Safety Instructions
29
Identification of Warnings and Dangers
29
Warranty
29
Disposal
29
Designated Use and Exemption from Liability
30
General Conduct and Safety Instructions
31
Organizational Measures
31
Selection and Qualification of Personnel, Basic Responsibilities
32
Safety Instructions Regarding Operation
33
Normal Operation
33
Cabin/Canopy
35
Explanation of Abbreviations
35
Checks When Reversing the Machine
35
Applications with Lifting Gear
35
Trailers and Attachments
36
Transportation
36
Working in the Area of Underground Electric Lines
36
Working Near Overhead Electric Lines
37
Safety Instructions for Maintenance
37
Warning of Special Hazards
39
Electrical Energy
39
Gas, Dust, Steam, Smoke
39
Hydraulic System
39
Noise
40
Oil, Grease and Other Chemical Substances
40
Battery
40
Air Intake
40
Tracks
40
Hammer Operation
41
Safety Instructions
41
Working with a Hammer
41
Operation
43
Cabin Overview
44
Cabin Overview (Legend)
44
Instrument Panel Overview
46
Instrument Panel Overview (Legend)
47
Putting into Operation
48
Safety Instructions
48
Putting into Operation for the First Time
48
Running-In Period
48
Check Lists
49
Start-Up Checklist
49
Operation Checklist
50
Parking Checklist
50
Driving the Excavator
51
Preheating Start Switch (Overview)
51
Throttle Lever Overview
51
Speed Range Selection
52
Indicator Lights and Warning Lights (Overview)
52
Before Starting the Engine
55
Starting the Engine: General
55
Procedure
55
Starting with the Drive Interlock (Option)
56
Starting with the Drive Interlock - Internal Transponder (Option) (from Serial Number AG00673)
56
Starting at Low Temperatures
58
When the Engine Has Started
58
Engine Warm-Up
58
Jump-Starting the Engine (Supply Battery)
59
Starting Machine Travel
60
Drive Levers
60
Hydraulic Brake
61
Stabilizer Blade as a Parking Brake
61
Operating Temperature Range
61
Machine Travel on Slopes
62
Stabilizer Blade Operation
64
Changing the Width of the Stabilizer Blade
66
Telescopic Travel Gear (Option)
67
Retract or Extend the Telescopic Travel Gear
68
Upper Carriage Lock
70
Parking the Machine
70
Parking the Machine on Slopes
71
Light System
72
Roof Lights (Option)
72
Interior Light
72
Rotating Beacon (Option)
73
Cab Heating and Ventilation
73
Heating Adjustment
74
Washer System
74
Tank for Washer System
74
Seat Adjustment
75
Weight Adjustment
75
Horizontal Adjustment
76
Backrest Adjustment
76
Seat Belt
76
Retracting Belt (Option)
78
Emergency Exit (with Cab Option)
79
Front Window (with Cab Option) (up to Serial Number AF05320)
80
Front Window (from Serial Number AG02423)
81
Opening/Closing the Front Window
81
Opening/Closing the Lower Front Window
82
Door (with Cab Option)
82
Cab/Canopy Entry and Exit
84
Safety Instructions Regarding Entry and Exit
84
Engine Cover
85
Battery Master Switch
86
Mirrors (Option)
87
Towing the Track Excavator
89
Towing
89
Crane-Lifting the Machine
90
Loading and Transporting the Machine
94
Tying down the Machine
95
Protective Structures
96
Definition of the Term "Protective Structure
96
Mechanical Integrity
96
Definition of FOPS Levels
96
Responsibility for Machine Equipped with Protective Structures
96
Protective FOPS Structure/Small Screen - Category I
97
Protective FOPS Structure/Large Screen - Category II (Option)
99
Shatter Protection for Canopy (Option)
101
Travel Signal (Option)
103
Machine Operation
104
General Safety Instructions
104
Control Levers/Iso Controls: Overview
105
Control Lever on the Left
105
Boom Swivel Controls
105
Auxiliary Hydraulics
106
Right-Hand Control Lever
107
Emergency Lowering
107
Rotating the Upper Carriage
108
Swivel Unit Brake
108
Changeover Valve for SAE/ISO Controls (Option)
109
Control Lever on the Left
109
Control Lever on the Right
109
Directional Valve Position
110
Directional Valve
110
Release the Pressure in the Operating Hydraulics
111
Releasing Pressure
111
Re-Equipping Attachments
112
Specific Safety Instructions
112
Removing a Bucket
112
Installing a Bucket
113
Quickhitch (Option)
113
Hydraulic Quickhitch - Easy Lock (Option)
114
Picking up an Attachment
115
Setting down an Attachment
117
Connections for Auxiliary Hydraulics
118
Grab Couplings
119
Attachments
119
Maintenance of Attachments
119
Working with the Standard Bucket
119
General Information Regarding Work Operation
120
Inadmissible Work Procedures
120
Excavator Work Position
122
Bucket Position When Digging
122
Excavating Trenches
122
Loading
123
Grading
123
Excavating Trenches Laterally
123
Grading
125
Working Alongside Trenches
126
Malfunctions
127
Engine Trouble
127
Maintenance Introduction
129
Fuel System
130
Specific Safety Instructions
130
Refueling
130
Draining the Fuel
131
Stationary Fuel Pumps
131
Bleeding the Fuel System
132
Fuel Prefilter with Water Separator
133
Engine Lubrication System
134
Checking the Oil Level
134
Adding Engine Oil
135
Engine Cooling System
136
Specific Safety Instructions
136
Checking the Coolant Level/Adding Coolant
137
Air Filter (up to Serial Number AG03170)
139
Air Intake
139
Replacing the Filter
140
Air Filter (from Serial No. AG03171)
141
Air Intake
141
Replacing Air Filter Elements
142
Replacing the Cabin Air Filter
144
V-Belt
145
Checking V-Belt Tension
145
Tightening the V-Belt (Alternator)
146
Checking the V-Belt of the Alternator
147
Hydraulic System
148
Important Information on the Hydraulic System
148
Checking the Hydraulic Oil Level
149
Adding Hydraulic Oil
149
Important Notices on the Use of Biodegradable Oil
150
Checking Hydraulic Pressure Lines
151
Overview of Lubrication Points
152
Parking the Machine
153
Lubricating the Ball Bearing Race of the Live Ring
153
Lubricating the Teeth of the Live Ring
154
Lubrication Points of Hydraulic Quickhitch (Option)
154
Tracks
155
Checking Track Tension
155
Setting the Tracks
156
Traveling Drive
157
Maintenance of Attachments
157
Electrical System
157
Specific Safety Instructions
157
Servicing and Maintenance at Regular Intervals
157
Instructions Concerning Specific Components
157
Alternator
158
Battery
159
General Maintenance
160
Cleaning
160
General Instructions for All Areas of the Machine
160
Inside the Cabin
160
Exterior of the Machine
160
Engine Compartment
160
Threaded Fittings and Attachments
161
Pivots and Hinges
161
Preparatory Work before Taking out of Service
162
Maintenance When out of Service for a Longer Period of Time
162
Putting into Operation Again
162
Fluids and Lubricants
163
Additional Oil Change and Filter Replacement (Hydraulic System)
164
Maintenance Label
170
Explanation of Symbols on the Maintenance Label
170
Technical Data
173
Chassis
173
Engine
173
Hydraulic System
174
Travel Gear and Swivel Unit
175
Stabilizer Blade
175
Operating Hydraulics
175
Electrical System
176
Fuses on Control Lever Base on the Left
176
Main Fuse and Relays in the Engine Compartment
176
Noise Levels
177
Vibration
177
Coolantcompound Table
179
Dimensions
180
Lift Capacity Tables
182
Safety Instructions - Lift Capacity Tables
182
Lift Capacity Table (Standard Chassis and Canopy)
183
Lift Capacity Table with Long Stick (Standard Chassis and Canopy) (Option)
184
Lift Capacity Table with Cabin (Option) and Telescopic Undercarriage (Option)
185
Lift Capacity Table with Cabin (Option), Long Dipper Arm (Option) and Telescopic Undercarriage (Option)
186
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Wacker Neuson 1404 Specifications
General
Brand
Wacker Neuson
Model
1404
Category
Excavators
Language
English
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