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Wacker Neuson 1404 User Manual

Wacker Neuson 1404
188 pages
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BA 1404 en – Edition 2.7 * 1404b330.fm 3-13
Operation
Before starting the engine
Adjust seat position and rearview mirror – see Seat adjustment on page 3-33
Notice!
All controls must be within easy reach. You must be able to move the drive levers
to their limit positions!
Notice!
Operate the machine only on appropriately ventilated premises! Ensure suffi-
cient ventilation on enclosed premises!
Fasten your seat belt – see Seat belt on page 3-34
Check whether all levers and pedals are in neutral position
Move the throttle to the center position (between minimum and maximum) if the engine is cold
Starting the engine: general The starter cannot be actuated if the engine is already running (start repeat interlock)
Do not run the starter for more than 10 seconds
Wait about 1 minute so the battery can recover before trying again
Procedure
Caution!
Actuating the preheating system too long can damage the preheater.
Never preheat the engine more than 20 seconds
After you have completed the starting preparations:
Insert the starting key in the preheating start switch
Turn the starting key to position “1
Check whether all indicator lights illuminate:
Replace malfunctioning indicator lights immediately.
Turn the starting key to position “2” and hold it in this position for about 5 seconds
The intake air is preheated
Turn the starting key to position “3” and hold it in this position until the engine starts
If the engine does not start after 10 seconds
Interrupt the start procedure and try again after about 1 minute
If the engine still does not start after the second try
Contact a Wacker Neuson workshop for troubleshooting.
As soon as the engine runs:
Release the starting key
Operation

Table of Contents

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Wacker Neuson 1404 Specifications

General IconGeneral
BrandWacker Neuson
Model1404
CategoryExcavators
LanguageEnglish

Summary

Safety Instructions

Identification of Warnings and Dangers

Explains the meaning of "Danger!", "Caution!", "Notice!", and "Environment!" symbols.

Designated Use and Exemption from Liability

Defines the machine's intended use and states Wacker Neuson's liability limitations.

General Conduct and Safety Instructions

Covers organizational measures, basic rules, and personnel responsibilities for safe operation.

Safety Instructions Regarding Operation

Details general safety precautions for normal machine operation.

Working in the Area of Underground Electric Lines

Provides safety measures and precautions when working near underground electric lines.

Working Near Overhead Electric Lines

Details safety instructions and distances to maintain when working near overhead electric lines.

Safety Instructions for Maintenance

Emphasizes the importance of maintenance for machine readiness and safety.

Warning of Special Hazards

Highlights hazards related to electrical energy, gas, dust, steam, smoke, and hydraulics.

Operation

Putting into Operation

Covers safety instructions and procedures for initial machine startup and operation.

Check Lists

Presents checklists for pre-start, operation, and parking to ensure machine safety.

Driving the Excavator

Details how to drive the excavator, including preheating, throttle control, and starting.

Indicator Lights and Warning Lights (Overview)

Describes the function of various warning lights like charge control, oil pressure, and coolant temperature.

Starting the Engine: General

Provides general procedures and cautions for starting the engine, including preheating.

Jump-Starting the Engine (Supply Battery)

Provides detailed safety instructions and procedures for jump-starting the machine's battery.

Starting Machine Travel

Explains how to start machine travel after the engine is running and checks are complete.

Machine Travel on Slopes

Provides critical safety instructions and procedures for traveling on slopes to prevent tipping.

Parking the Machine on Slopes

Details critical safety measures and procedures for parking the machine on slopes.

Seat Adjustment

Provides instructions for adjusting the operator's seat for weight, horizontal position, and backrest.

Seat Belt

Emphasizes the importance of the seat belt and provides instructions for its use and maintenance.

Cab/Canopy Entry and Exit

Provides safety instructions and procedures for safely entering and exiting the cab or canopy.

Towing the Track Excavator

Outlines safety instructions and procedures for towing the track excavator.

Crane-Lifting the Machine

Provides safety instructions and procedures for safely lifting the machine with a crane.

Loading and Transporting the Machine

Provides safety instructions and a step-by-step guide for loading and transporting the machine.

Tying Down the Machine

Details procedures and safety precautions for securely tying down the machine for transport.

Machine Operation

Provides general safety instructions for operating the machine, covering various work scenarios.

Control Levers/ISO Controls: Overview

Introduces the control levers and their functions, including safety warnings.

Emergency Lowering

Provides critical instructions for emergency lowering of the boom in case of system failure.

Rotating the Upper Carriage

Explains how to rotate the upper carriage left or right, including safety precautions.

Release the Pressure in the Operating Hydraulics

Details procedures for safely releasing pressure in the hydraulic system before maintenance.

Re-equipping Attachments

Provides safety instructions and procedures for removing and installing attachments like buckets.

Installing a Bucket

Describes the step-by-step process for installing a bucket, including lubrication and pin insertion.

Quickhitch (Option)

Explains the operation and safety precautions for using the quickhitch attachment system.

Hydraulic Quickhitch – Easy Lock (Option)

Provides specific instructions and safety warnings for operating the hydraulic quickhitch system.

Picking up an Attachment

Details the procedure for picking up an attachment using the hydraulic quickhitch.

Setting Down an Attachment

Explains the procedure for safely setting down an attachment using the hydraulic quickhitch.

General Information Regarding Work Operation

Provides general advice on machine travel, operation in water, and near the sea.

Inadmissible Work Procedures

Details work procedures that are prohibited due to risk of damage or injury.

Working Alongside Trenches

Provides safety instructions and precautions for working alongside trenches, slopes, and with stabilizer blades.

Malfunctions

Engine Trouble

Lists common engine problems, their possible causes, and corresponding manual sections.

Maintenance

Introduction

Highlights the importance of maintenance, safety instructions, and using authorized personnel.

Fuel System

Covers safety instructions for the fuel system and the refueling procedure.

Bleeding the Fuel System

Explains the procedure for bleeding the fuel system to remove air.

Engine Lubrication System

Explains how to check and maintain the engine oil level.

Checking the Oil Level

Provides detailed steps for checking the engine oil level using the dipstick.

Adding Engine Oil

Explains the correct procedure and precautions for adding engine oil.

Engine Cooling System

Covers safety instructions for the cooling system, cleaning the radiator, and checking coolant levels.

Checking the Coolant Level

Details how to check the coolant level and add coolant if necessary.

Air Filter (up to serial number AG03170)

Explains maintenance for the air filter system, including replacement based on indicators.

Replacing the Filter

Provides step-by-step instructions for replacing the engine's inside and outside air filter elements.

Air Filter (from serial no. AG03171)

Covers air filter maintenance for machines with serial numbers from AG03171 onwards.

Replacing Air Filter Elements

Details the process of replacing the outside and inside air filter elements.

V-belt

Covers safety precautions and procedures for checking and retensioning the V-belt.

Hydraulic System

Provides important information on the hydraulic system, including hazards and general precautions.

Parking the Machine

Details the procedure for parking the machine safely.

Electrical System

Provides specific safety instructions for working with the electrical system.

Battery

Details safety precautions and procedures for handling and checking the battery.

Fluids and Lubricants

Lists recommended fluids and lubricants for various machine components, including specifications and capacities.

Maintenance Plan (Overview)

Provides a comprehensive maintenance schedule based on operating hours and work descriptions.

Technical Data

Lift Capacity Tables

Introduces lift capacity tables and provides safety instructions for their use.

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