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Wacker Neuson PT Series

Wacker Neuson PT Series
38 pages
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PT Series Trash Pump
Service Manual
www.wackerneuson.com
Type: PT2, PT3, PT4
Document: 5100048604
Date: 0121
Revision: 0.2 Language:
EN-US
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Wacker Neuson PT Series Specifications

General IconGeneral
BrandWacker Neuson
ModelPT Series
CategoryWater Pump
LanguageEnglish

Summary

Foreword and Manual Navigation

Manual Structure and Guidance

Explains how to use the manual and its key sections for effective repairs and diagnostics.

Safety Information Overview

Highlights the importance of warnings, cautions, and notes for preventing injury and damage.

Safety - Preparation and Personnel

Service Preparation and Personnel Safety

Covers job prep, training, qualifications, PPE, personal safety, and operational precautions.

Safety - Work Area and Specific Protection

Work Area, Ventilation, and PPE Details

Emphasizes clean, well-lit, ventilated areas and specifics on eye/face protection.

Safety Compliance and Modifications

Addresses proper disposal of materials, safety label inspection, and rules against unauthorized pump modifications.

Safety - Equipment and Material Handling

Pump Securing, Lifting, and Air Tool Safety

Covers pump support, safe lifting, and safe use of compressed air and tools.

Fuel Handling and Hazardous Material Safety

Safe procedures for fuel handling, storage, and general safety for volatile materials and chemicals.

Safety - Electrical and Waste

Electrical Safety and Waste Disposal

Safe servicing of electrical components and proper disposal of waste materials.

Chapter 1: Specifications

Torque Value Guidelines and Tables

Explains torque value usage, reductions, and lists SAE/Metric fastener torque limits.

Chapter 1: Torque Wrench Usage

Torque Wrench Extension Calculations

Provides formula and example for calculating torque wrench settings with extensions.

Chapter 1: Fastener Torque Limits

SAE Fastener Torque Limits Table

Detailed table of torque values for various SAE standard fasteners by size, thread, and grade.

Chapter 1: Metric Fastener Torque Limits

Metric Fastener Torque Limits Table

Detailed table of torque values for metric thread fasteners, including conditions like lubrication.

Chapter 1: General Specifications

Engine and Pump Specifications

Details engine models, types, displacements, and pump specs like connection size and discharge volume.

Pump Assembly Model Specifications

Provides specs for PT2, PT3, PT4 models including accessories, net weight, and sound power.

Chapter 2: Maintenance Introduction

Engine Oil and Pump Priming Procedures

Covers engine oil service and procedures for priming the pump.

Pump Operation and Post-Use Draining

Details pump operation, draining after use, and general maintenance notes.

Component Maintenance Overview

Lists procedures for front cover, flanges, spark plug, and mechanical seal.

Chapter 2: Engine Oil Service

Engine Oil Drain and Fill Procedure

Step-by-step guide for draining and filling engine oil, including warnings and notes.

Chapter 2: Pump Priming and Operation

Pump Priming and Operation Details

Instructions for priming the pump with water, safety warnings, and checks for air leaks.

Chapter 2: Pump Operation and Draining

Safe Pump Operation and Post-Use Draining

Covers safe pump operation, avoiding deadheading, and draining the pump post-use.

Chapter 2: Pump Draining and Front Cover

Draining Pump and Front Cover Service

Details on draining the pump and removing/installing the front cover.

Chapter 2: Suction Test

Suction Test Procedure

Step-by-step instructions to perform a suction test, checking hoses, packing, and impeller condition.

Chapter 2: Flange and Spark Plug Maintenance

Flange Service and Spark Plug Maintenance

Procedures for flange removal/installation and inspecting/maintaining the spark plug.

Chapter 2: Mechanical Seal Service

Mechanical Seal Inspection and Service

Covers inspecting the mechanical seal for leaks and its removal/installation process.

Chapter 2: Impeller and Seal Replacement

Impeller and Mechanical Seal Replacement

Detailed steps for removing the impeller and replacing the mechanical seal.

Chapter 3: Troubleshooting Introduction

Engine Starting Problems

Addresses issues with the recoil starter and engine failing to start.

Pump Functional Issues

Troubleshooting for low delivery volume and failure of the pump to prime.

Oil Leak Troubleshooting

Guide for identifying and resolving oil leaks from the muffler or air cleaner.

Chapter 3: Engine Start Troubleshooting

Engine Start and Recoil Starter Issues

Detailed causes and remedies for a hard-to-pull starter or an engine that won't start.

Chapter 3: Pump Performance Troubleshooting

Low Pump Volume and Priming Failures

Lists causes and solutions for low pump output and the inability to prime.

Chapter 3: Oil Leak Troubleshooting

Muffler and Air Cleaner Oil Leaks

Troubleshooting steps for oil leaks, particularly when the engine has been tipped over.

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