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Wagan PURE LINE 3000 - User Manual

Wagan PURE LINE 3000
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Item No. : 3810
User’s Manual
RoHS
compliant
PURE LINE 3000

Questions and Answers

Summary

Introduction

Specifications

Warning and Disposal

General Warnings

Critical safety warnings regarding inverter operation, including lethal output and improper use risks.

Disposal and Recycling

Information on the toxic materials in electronic products and proper disposal/recycling procedures.

Front Panel Components

ON;OFF;Remote Switch

This switch controls the AC output of the inverter.

Power LED

Indicates normal inverter operation when lit green.

Ground Fault LED

Indicates activation of the ground fault circuit when lit yellow.

Fault LED (Red)

Signals shutdowns due to overheating, overload, or over voltage.

Rear Panel Components

DC Input Terminals

Positive (+) and Negative (-) DC input terminals for connecting the battery.

Cooling Fans

High-speed cooling fans that are temperature controlled.

Ground Terminal

For attaching an insulated safety ground wire for personnel protection.

System Planning and Configuration

Remote On;Off Control

Details on using an optional wired remote control for inverter operation.

Load Considerations

Factors affecting appliance startup load and potential inverter shutdown.

Planning the Inverter System

Steps for planning an inverter system including wattage, runtime, and battery capacity.

Determining Maximum Appliance Wattage

Guidance on calculating and not exceeding the inverter's maximum AC load.

Battery Bank Setup and Management

Configuring the Battery Bank

Steps to determine the minimum battery ampere-hour rating for inverter operation.

Battery Bank Derating

Explanation of how battery discharge rate affects capacity (AH) and derating needs.

Setting Up the Battery Bank

Recommendations for battery types and the importance of battery protection fuses.

Battery Bank Diagram and Safety

Battery Bank Diagram

Diagram showing inverter connections to a battery bank with fuse protection.

Exploding Batteries Warning

Critical warning about explosive hydrogen gas from batteries and safety precautions.

DC Cable Gauge and Connection

DC Cable Gauge Recommendations

Guidelines on selecting the thickest wire and shortest length to minimize cable losses.

Connecting the Inverter

Step-by-step installation procedure for connecting DC cables and fuses.

Inverter Operation and Troubleshooting

Inverter Connection Procedure

Detailed steps for connecting cables, checking connections, and initial power-on.

Operating the Inverter

Steps to turn on the inverter and connected appliances, and observe operation.

Extension Cord Usage

Note on limiting extension cord length and ensuring proper gauge for temporary use.

Troubleshooting Common Issues

Low or No Output Voltage

Diagnosing issues related to poor contact or terminals.

Inverter Auto Shut Down

Resolving shutdowns due to low battery voltage or overheating.

Inverter Shut Down (Overload)

Addressing shutdowns caused by equipment drawing too much power.

No AC Output (Ground Fault)

Troubleshooting unintended AC current flow to ground.

Continuous Buzzing Sound

Identifying causes of buzzing, such as low voltage or poor connections.

Overview

The Wagan Tech® Pure Line 3000 is a pure sine wave DC to AC power inverter designed to convert 12-volt DC power from a battery source into 115-volt AC power. This inverter is particularly suited for powering sensitive electronics such as audio/video systems, computers, and communications equipment, ensuring they operate properly. Appliances with motors also benefit from pure sine wave AC, operating cooler, quieter, and more efficiently.

Function Description:

The primary function of the Pure Line 3000 is to provide continuous AC power from a DC source. It delivers a true AC sine wave output, which is identical to commercial utility power. This makes it ideal for a wide range of applications, from powering household appliances in a vehicle to providing backup power for critical electronics. The inverter continuously delivers 3,000 watts of AC power at 115 volts, 60 Hz. Its superior surge capability of 6,000 watts allows it to start most difficult motorized appliances, which often require a higher initial power draw.

Important Technical Specifications:

  • Output waveform: Pure sine wave
  • Input: 12V DC
  • Output: 115V AC
  • TrueRated Power™: 3,000W (24-hour continuous)
  • Peak surge: 6,000 watts
  • Maximum efficiency: 90%
  • Frequency: 60Hz
  • Total harmonic distortion (THD): < 3%
  • No load current draw: < 2.5A
  • Battery low alarm: 10.5V ± 0.5V DC
  • Battery low shutdown: 10.0V ± 0.5V DC
  • Over voltage shutdown: 16.5V ± 0.5V DC
  • Cooling fan: Thermally controlled
  • AC output sockets: 3 North American standard
  • USB power port: 2.1A, 5V
  • Power output control: AC On/Off Switch
  • Dimensions: 19.0 x 8.7 x 3.8 in.
  • Net weight (approximate): 12.5 lb
  • Included DC cable with ring connectors: 36 in., 2x 4 AWG

Usage Features:

The Pure Line 3000 incorporates several features to enhance its usability and safety.

  • Advanced Microprocessor Control: Microprocessor-controlled circuits ensure cooler operation and increased reliability compared to other units.
  • High Efficiency: Operating at up to 90% efficiency, the inverter provides longer run times and extended battery life.
  • USB Power Port: A 2.1A USB power port (5V) is included for conveniently charging or powering USB devices such as tablets, e-readers, smartphones, and other mobile electronics.
  • Ground Terminal: A separate ground terminal, typically found on higher capacity units, helps reduce noise when using radio frequency devices. This terminal can be connected to a vehicle chassis, a boat's grounding system, or an earth ground for fixed installations.
  • Protective DC Terminal Covers: The DC terminals are designed with protective covers to minimize the risk of accidental short circuits during cable handling.
  • Neutral to Ground Bonding: The inverter bonds neutral to ground, mirroring utility power, which is a requirement of the National Electric Code (NEC) for AC sources.
  • Minimized Enclosure Vents: The enclosure vents are minimized to reduce the risk of pest intrusion, particularly in arid tropical climates.
  • Front Panel Controls and Indicators:
    • ON/OFF/Remote Switch: Controls the AC output of the inverter.
    • Power LED (Green): Indicates normal operation.
    • Ground Fault LED (Yellow): Lights up when the ground fault circuit is activated, requiring a shutdown and restart.
    • Fault LED (Red): Illuminates when the inverter shuts down due to overheating, overload, undervoltage, or overvoltage. Users should turn off AC appliances, allow the inverter to cool, and ensure ventilation vents are not blocked.
    • High Output AC Terminals: Three insulated terminals are provided for connecting 115V AC devices requiring more than 15 amps or for distributed wiring with multiple AC outlets. These terminals are labeled Neutral, Ground, and Live.
    • Remote ON/OFF Switch Connection: Allows for an optional wired remote control (sold separately, Item #AA5603) to manage the inverter's power output.
  • Audible Alarm: An internal audible alarm signals a low battery condition, prompting the user to reduce the AC load, charge the battery, and check DC cables for excessive losses.

Maintenance Features:

While the manual states that there are no user-serviceable parts inside the inverter and advises against opening it, several aspects of its design and recommended usage contribute to its longevity and ease of maintenance:

  • Conformal Coating: Circuits are protected from dust and moisture by a conformal coating, enhancing durability.
  • ETL Certification: The inverter is ETL certified (UL458, CSA 22.2), indicating compliance with recognized safety standards.
  • Ground Fault Protection: Integrated ground fault protection enhances safety by detecting unintended current flow to ground.
  • DC Terminal Protection: The design of the DC terminals with protective covers helps prevent accidental short circuits, which could damage the inverter or battery.
  • Ventilation: The thermally controlled cooling fan and the requirement for free airflow around the inverter (especially when mounted horizontally) are crucial for preventing overheating and ensuring long-term performance. Users are advised to ensure ventilation vents are not blocked.
  • Battery Bank Management: The manual provides detailed guidance on configuring the battery bank, including determining maximum appliance wattage, estimating operating time, calculating battery bank capacity in amp-hours, and understanding battery derating. Proper battery selection (deep-cycle, sealed lead-acid for indoor use) and fuse protection are emphasized to protect the inverter and batteries.
  • Cable Management: Recommendations for DC cable gauge and length are provided to minimize cable losses and ensure efficient power delivery. The importance of secure, tight connections at all terminals is highlighted to prevent poor contact and excessive voltage drop.
  • Troubleshooting Guide: A comprehensive troubleshooting section helps users diagnose and resolve common issues such as low or no output voltage, auto shutdown, and ground fault conditions, guiding them through steps like checking battery voltage, ensuring proper ventilation, reducing load, and inspecting wiring.

The Wagan Pure Line 3000 is designed for reliable service with minimal care, provided proper installation and usage guidelines are followed.

Wagan PURE LINE 3000 Specifications

General IconGeneral
BrandWagan
ModelPURE LINE 3000
CategoryInverter
LanguageEnglish

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