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WAGNER PI-F1 User Manual

WAGNER PI-F1
160 pages
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P_02519
P
_0251
9
Powder Center
PXM
Version 08 / 2015
Translation of the Original
Operating and Assembly
Manual

Table of Contents

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WAGNER PI-F1 Specifications

General IconGeneral
BrandWAGNER
ModelPI-F1
CategoryIndustrial Equipment
LanguageEnglish

Summary

About These Instructions

Warnings, Notices, and Symbols

Explains hazard warning categories, signal words, and symbols used in the manual.

Terminology for the Manual

Defines key terms like Cleaning, Flushing, Trained person, Electrician, and Skilled person.

Correct Use of the PXM Powder Center

Device Type and Intended Use

Describes the PXM as a powder center for feeding fluidized powder lacquers.

Safety Parameters and Conditions

Outlines conditions for safe operation, including trained personnel and manual adherence.

Processible Working Materials and Residual Risks

Lists usable materials and identifies residual risks like skin irritation and inhalation.

Identification of PXM Components

Explosion Protection and Device Combinations

Specifies use outside Ex-zone (Zone 22) and lists permissible device combinations.

Type Plate Information

Details the information found on the device's type plate.

Ex-Zone Classification Notes

Explains reduced zone extension and requirements for operation in potentially explosive areas.

General Safety Instructions

Operator Safety Instructions

Covers electrical safety, personnel qualifications, and safe work environment.

Staff Safety Instructions

Includes safe handling, grounding, product hoses, cleaning, and lacquer handling.

Description of the PXM Powder Center

Components Overview

Identifies key components of the PXM powder center with numbered references.

Available Versions

Details versions with integrated filter, final filter, and ultrasonic sieve.

Mode of Operation and Monitoring

Explains how the system operates and the function of protective/monitoring equipment.

Technical Data and Controls

Provides technical specifications, dimensions, and details of control elements.

Touch Screen Interface Layout

Explains the screen layout, status displays, and button functions.

User Rights Management

Defines user roles (Worker, Supervisor, Service, Facility) and their access rights.

Assembly and Commissioning Procedures

Staff Training and Environmental Conditions

Covers assembly staff training, storage, and installation conditions.

Transportation and Installation Steps

Details transportation requirements and the general assembly and installation process.

Grounding and Safety Checks

Explains system grounding procedures and required safety checks.

Commissioning and Standard Settings

Guides through commissioning, standard settings, and machine parameters.

Function Test Procedures

Describes how to perform a function test after system configuration.

Operating the PXM Powder Center

Operating Staff Training and Safety

Covers training requirements and essential safety instructions for operators.

Touch Screen Operation

Details touch screen operation for standard equipment and specific versions.

Language Selection and User Login

Explains how to set the language and log users on or off the system.

Starting and Stopping Coating Processes

Provides a step-by-step guide for starting and stopping coating operations.

Configuring Powder Center Settings

Details how to configure settings, machine parameters for operation, cleaning, and diagnosis.

Cleaning and Maintenance Procedures

Cleaning Operations and Safety

Covers cleaning staff responsibilities, safety instructions, and hazard awareness.

Paint Change Procedures

Details components for paint change and cleaning functions, including examples.

Maintenance Staff and Safety

Specifies requirements for maintenance staff and safety instructions during repairs.

Maintenance Procedures and Safety Checks

Outlines maintenance intervals, procedures, and daily grounding checks.

Troubleshooting and Fault Rectification

Fault Messages and Types

Explains how fault messages are displayed and the differences between warnings and errors.

Current and History of Alarms

Details how to view current and historical alarm data on the touch screen.

Troubleshooting Specific Malfunctions

Lists common malfunctions, their causes, and recommended remedies.

Repair Procedures and Safety

Repair Personnel and Safety Instructions

Specifies who may perform repairs and critical safety precautions before and after.

Function Test After Repair

Inspections in Accordance with DIN EN 50177

Disassembly and Disposal Guidelines

Available Accessories

Spare Parts Information

Ordering Spare Parts

Provides information on how to order spare parts, including required details.

Workstation Components

Details spare parts for Workstation 22, 20 (with fluidization), and 34 injectors.

Cylinder Workstation and Scraper Assembly

Lists spare parts for cylinder workstations and scraper assembly intake tubes.

Cleaning System and Vibration Table Components

Details spare parts for cleaning systems and vibration tables.

Feed Lance and Air Tank Components

Lists spare parts for feed lance and compressed air tanks.

Filter, Injector, and Pump Components

Details spare parts for final filters, powder injectors, and pumps.

Feed Unit, Sieve, and Level Sensor Parts

Lists spare parts for fresh powder feed units, ultrasonic screening, and level sensors.

Warranty and Declaration of Incorporation

Important Notes on Product Liability

States manufacturer's liability conditions and requirements for warranty.

Warranty Claim Process

Details the procedure for making a warranty claim and exclusions.

Declaration of Incorporation

Confirms the PXM as an incomplete machine and conditions for commissioning.

Electrical Connection Plans

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