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WAGNER
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PI-F1
WAGNER PI-F1 User Manual
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17
PX
M
1
2
3
4
6
7
8
9
P_02520
5
OPERA
TING AND ASSEMBL
Y MANU
AL
VERSION
08/2015
ORDER NUMBER DOC
2350372
5
DESCRIPTION
5.1
C
OMPONENTS
1
Rack for EPG control units
2
W
arning lamp with built-in alarm horn
3
Control cabinet with operating elements
4
Reciprocator with pow
der injectors and intake systems
5
Level sensor
6
Holder for bo
x or container
7
Cleaning station for reclaimed po
wder; park station for loss mode of operation
8
F
resh powder supply
9
Cleaning position for fresh po
wder lance
16
18
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
Preface
7
Warnings, Notices, and Symbols in this Operating Manual
7
Languages
8
Abbreviations
8
Terminology for the Purpose of this Manual
9
2 Correct Use
10
Device Type
10
Type of Use
10
Use in Potentially Explosive Areas
10
Safety Parameters
10
Processible Working Materials
11
Reasonably Foreseeable Misuse
11
Residual Risks
11
3 Identification
12
Explosion Protection Identification
12
Permissible Device Combinations
12
Type Plate
12
Note on the Ex-Zone Classification by the Operator
13
4 General Safety Instructions
14
Safety Instructions for the Operator
14
Electrical Devices and Equipment
14
Personnel Qualifications
14
Safe Work Environment
14
Safety Instructions for Staff
15
Safe Handling of WAGNER Powder Spray Devices
15
Grounding the Device
15
Product Hoses
15
Cleaning
16
Handling Powder Lacquers
16
5 Description
17
Components
17
Version with Integrated Filter
18
Version for Final Filter
19
Version with Ultrasonic Sieve
20
Mode of Operation
21
Protective and Monitoring Equipment
21
Scope of Delivery
22
Design Variants of the PXM Powder Center
22
Type with Ultrasonic Screening Unit
23
Installation Dimensions for Ultrasonic Screening Unit
23
Technical Data
24
Controls
25
Screen Layout of the Touch Screen
26
Explanation of the Screen Page Numbers
27
Inputs on the Touch Panel
28
Displays on the Warning Lamp
28
User Rights
29
6 Assembly and Commissioning
30
Training the Assembly Staff
30
Storage Conditions
30
Installation Conditions
30
Transportation
31
Assembly and Installation
32
Grounding
37
Safety Checks
37
Commissioning
38
Standard Settings
39
Machine Parameters Operation
39
Machine Parameter Cleaning
40
CAN Addresses for MCM System
41
EPG S2 Settings
42
Function Test
44
7 Operation
46
Training the Operating Staff
46
Safety Instructions
46
Touch Screen Operation Standard Equipment
47
Equipment with Final Filter
47
Equipment with Integrated Exhaust System
48
Set Language
49
Logging a User On/Off
50
Starting/Stopping Coating
51
Paint Change Components
52
Cleaning Positions Powder Hoses
53
Configuring the Powder Center
54
Settings
55
Machine Parameters Operation
56
Machine Parameter Cleaning
62
Machine Parameters Diagnosis
64
System
66
8 Cleaning and Maintenance
69
Cleaning
69
Cleaning Staff
69
Safety Instructions
69
Paint Change
70
Paint Change Components
70
Cleaning Positions Powder Hoses
71
Cleaning Functions
72
Cleaning Parameters
72
Start Cleaning (Example: Profitech M)
73
Cleaning/Paint Change on the PXM with Ultrasonic Sieve
82
Maintenance
85
Maintenance Staff
85
Safety Instructions
85
Maintenance Procedures
86
Safety Checks
87
Grounding Check
87
9 Troubleshooting and Rectification
88
Fault Messages
88
Types of Fault Messages
89
Current
89
History
90
10 Repair
93
Repair Personnel
93
Safety Instructions
93
11 Function Test after the Repair
95
12 Inspections in Accordance with Din en 50177: 2010
96
13 Disassembly and Disposal
99
14 Accessories
100
15 Spare Parts
103
How Can Spare Parts be Ordered
103
Workstation 22 Injectors
104
Workstation 20 Injectors with Fluidization
106
Workstation 34 Injectors
108
Cylinder Workstation (22 Injectors)
110
Cylinder Workstation (34 Injectors)
111
Scraper Assembly Intake Tubes
112
Cleaning System Tank Version (22 Injectors)
114
Cleaning System Box Version (22 Injectors)
116
Vibration Table
118
Feed Lance
120
Vibrating Table Fresh Powder
122
Compressed Air Tank for 22 Injectors (1 Outlet)
123
Compressed Air Tank for 22 Injectors
124
Compressed Air Tank for 34 Injectors
125
Pressure Regulator, Complete
126
Powder Tank, Fluidized (22 Injectors)
127
Final Filter Adapter
128
Exhaust System Throttle Valve
130
Exhaust System Throttle Valve (Version with US Sieve)
132
Housing
134
Control Unit Cabinet (1 IP 5000)
136
Control Unit Cabinet (2 IP 5000)
138
Control Unit Cabinet (18 EPG)
140
Control Unit Cabinet Control Panel
142
LED Lamp 1500
143
Led Lamp 700
144
Final Filter
145
PI-F1 Powder Injector
147
PI-P1 Powder Injector
148
Hicoat-ED Pump P
149
Hicoat-ED Pump F
150
Fresh Powder Feed Unit
151
Ultrasonic Screening Unit
152
Level Sensor
153
16 Warranty Declaration and Declaration of Incorporation
154
Important Notes Regarding Product Liability
154
Warranty Claim
154
Declaration of Incorporation (Statement of Conformity)
155
17 Electrical Connection Plans
158
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WAGNER PI-F1 Specifications
General
Brand
WAGNER
Model
PI-F1
Category
Industrial Equipment
Language
English
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