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WAGNER PXM User Manual

WAGNER PXM
160 pages
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P_02519
P
_0251
9
Powder Center
PXM
Version 08 / 2015
Translation of the Original
Operating and Assembly
Manual

Table of Contents

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WAGNER PXM Specifications

General IconGeneral
BrandWAGNER
ModelPXM
CategoryIndustrial Equipment
LanguageEnglish

Summary

About These Instructions

1.1 Preface

Manual contains safety, operation, maintenance, and repair information for the device.

1.2 Warnings, Notices, and Symbols

Explains hazard categories (Danger, Warning, Caution, Notice) and associated symbols used in the manual.

1.3 Languages and Abbreviations

Lists available languages, abbreviations, and their meanings for the manual.

1.5 Terminology for the Manual

Defines key terms and staff qualifications relevant to the manual's content.

Correct Use of the PXM Powder Center

2.1 Device Type and Intended Use

Identifies the PXM as a powder center for feeding fluidized powder lacquers to multiple guns.

2.3 Use in Potentially Explosive Areas

Specifies the unit's intended use outside of dust Ex-zone (Zone 22).

2.4 Safety Parameters

Outlines essential conditions for safe operation, including trained personnel and adherence to manual.

2.7 Residual Risks

Identifies remaining risks and specifies measures to mitigate them.

Identification of PXM System Components

3.1 Explosion Protection Identification

Confirms the PXM's intended use outside of dust Ex-zones, relevant for safety.

3.2 Permissible Device Combinations

Lists compatible components that can be used with the PXM powder center.

3.3 Type Plate Information

Shows the information present on the device's type plates.

3.4 Ex-Zone Classification Notes

Provides details and requirements regarding the operator's understanding of Ex-zone classification.

General Safety Instructions

4.1 Operator Safety Instructions

Crucial safety guidelines for operators, covering electrical, personnel, and environmental aspects.

4.2 Staff Safety Instructions

Essential safety instructions for staff handling the device, including specific procedures and precautions.

Description of the PXM Powder Center

5.1 Components Overview

Identifies and labels the main physical parts of the PXM powder center.

5.1.1 Version with Integrated Filter

Details the specific components and features of the unit with an integrated filter.

5.1.2 Versions with Final Filter / Ultrasonic Sieve

Describes configurations for final filter and ultrasonic sieve use.

5.2 Mode of Operation

Explains the functional principles and operational flow of the PXM powder center.

5.3 Protective and Monitoring Equipment

Lists critical safety devices and their functions to ensure system safety.

5.4 Scope of Delivery and Variants

Lists standard equipment and outlines design variants and optional modules.

5.5 Technical Data

Presents detailed technical specifications covering dimensions, electrical, and pneumatic requirements.

5.6 Controls Overview

Identifies and explains the function of all physical controls on the PXM unit.

5.7 Touch Screen Layout

Explains the user interface, including screen areas and status indicators.

5.9 Inputs on the Touch Panel

Details how to interact with the touch panel for inputting values and button assignments.

5.11 User Rights

Defines access levels and permissions for different user roles within the system.

Assembly and Commissioning

6.1 Staff Training and Preparation

Emphasizes the critical need for qualified personnel and adherence to safety standards during assembly.

6.2 Storage and Installation Conditions

Specifies required environmental conditions for storage and installation sites.

6.4 Transportation Safety

Provides essential safety warnings and procedures for the safe transport of the equipment.

6.5 Assembly and Installation Steps

Detailed instructions and safety precautions for assembling and installing the PXM powder center.

6.6 Grounding Procedures

Explains the critical importance of proper system grounding for safety and coating quality.

6.8 Commissioning Process

Step-by-step guide for bringing the system online after assembly, including initial setup.

6.9 Standard Settings

Lists factory default settings for key parameters to facilitate initial setup and operation.

6.10 Function Test

Describes how to verify the correct operation of all system functions after configuration.

Operation of the PXM Powder Center

7.1 Operator Training and Safety

Stresses the necessity of qualified and trained operators for safe and efficient system use.

7.3 Touch Screen Operation

Explains the touch screen interface and controls, covering different equipment versions.

7.4 Set Language

Instructions on how to change the operating language displayed on the touch screen.

7.5 Logging a User On/Off

Explains the process of user login/logout and managing authorization levels.

7.6 Starting and Stopping Coating

Provides a comprehensive step-by-step guide to initiate and conclude the coating process.

7.7 Configuring the Powder Center

Guides users through adjusting system configuration settings via the "Settings" menu.

Cleaning and Maintenance Procedures

8.1 Cleaning Procedures

General information on cleaning procedures and staff safety, including critical warnings.

8.2 Paint Change Procedures

Procedures and components related to changing paint colors or types, including cleaning steps.

8.3 Maintenance Overview

General information regarding maintenance tasks, personnel, and safety instructions.

Troubleshooting and Rectification

9.1 Fault Messages and Types

Explains how fault messages are displayed, their types, and system reactions.

9.3 Current Alarms

Instructions on how to view and acknowledge current alarms and reset errors.

9.4 Alarm History

Instructions on how to access and view historical fault messages.

Repair Procedures

10.1 Repair Personnel and Safety

Specifies authorized personnel for repairs and crucial safety precautions to be taken.

Function Test After Repair

Inspections in Accordance with DIN EN 50177

Disassembly and Disposal

Accessories for the PXM System

Spare Parts Information

15.1 Ordering Spare Parts

Details the process and required information for ordering spare parts.

15.2 Workstation 22 Injectors

Exploded view and parts list for the 22-injector workstation assembly.

15.3 Workstation 20/34 Injectors

Exploded views and parts lists for 20 and 34-injector workstations.

15.4/15.5 Cylinder Workstation (22/34 Injectors)

Exploded views and parts lists for cylinder workstations.

15.6 Scraper Assembly Intake Tubes

Exploded view and parts list for the scraper assembly intake tubes.

15.7/15.8 Cleaning System Versions

Exploded views and parts lists for cleaning system tank and box versions.

15.9 Vibration Table

Exploded view and parts list for the vibration table.

15.10 Feed Lance

Exploded view and parts list for the feed lance component.

15.11 Vibrating Table Fresh Powder

Exploded view and parts list for the vibrating table fresh powder unit.

15.12/15.13/15.14 Compressed Air Tanks

Exploded views and parts lists for compressed air tanks for different injector counts.

15.15 Pressure Regulator, Complete

Exploded view and parts list for the complete pressure regulator assembly.

15.12 Powder Tank, Fluidized

Exploded view and parts list for the fluidized powder tank.

15.14/15.15 Exhaust System Throttle Valve

Exploded views of exhaust system throttle valves, with and without US sieve.

15.16 Housing Components

Exploded view and parts list for the main housing components.

15.17-15.19 Control Unit Cabinets

Exploded views and parts lists for different control unit cabinet configurations.

15.20 Control Unit Cabinet Control Panel

Exploded view and parts list for the control panel of the unit cabinet.

15.21/15.22 LED Lamps

Exploded views and parts lists for LED Lamps 1500 and 700.

15.23 Final Filter

Exploded view and parts list for the final filter unit.

15.24 PI-F1/15.25 PI-P1 Powder Injector

Exploded views and parts lists for PI-F1 and PI-P1 powder injectors.

15.26/15.27 HiCoat-ED Pumps

Exploded views and parts lists for HiCoat-ED Pumps P and F.

15.28/15.29 Fresh Powder Feed/Ultrasonic Screening Unit

References to manuals for spare parts of feed unit and screening unit.

15.30 Level Sensor

Exploded view and parts list for the level sensor component.

Warranty Declaration and Declaration of Incorporation

16.1 Product Liability Notes

Outlines manufacturer's liability conditions as per EC regulations and product usage.

16.2 Warranty Claim Process

Details the warranty terms, conditions, exclusions, and the process for making a claim.

16.3 Declaration of Incorporation

Declares the PXM as an incomplete machine and outlines commissioning requirements and CE mark usage.

Electrical Connection Plans

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