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WARPP INARC-400 I - User Manual

WARPP INARC-400 I
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User’s Manual
INARC 400 I / 630 I
Inverter Based Arc Welding Machines
WARPP ENGINERERS PVT.LTD.
Survey No. 36, House No. 15/3,Unique Industrial Estate
Dhumal Nagar Vasai (East) Distt. Palghar (Maharashtra) INDIA
PIN -401208
Tel : 8551817744 / 8551819944 / 8551817868 - 69 / 8551812002
Customer Care Tel : 8080808734
Email : service@warpp.co.in . Website : www.warpp.co.in

Questions and Answers

Summary

Preface

Safety Precautions

General Safety Precautions

General safety rules to avoid accidents during operation and maintenance.

Electrical Shock and Burn Prevention

Precautions against electric shock, including grounding and insulation.

Fume and Gas Inhalation Prevention

Measures to prevent poisoning and asphyxiation from welding fumes.

Arc Flash, Spatter, and Slag Protection

Protection against arc rays, hot spatter, and slag.

Fire and Explosion Prevention

Steps to prevent fires, explosions, and container damage.

Moving Parts Hazard Prevention

Warnings about keeping body parts away from moving components like fans.

Gas Cylinder and Regulator Safety

Safety measures for handling gas cylinders and regulators.

Transport Safety Measures

Precautions during transportation, including lifting and securing.

Product Description & Features

Key Features Overview

Details on inverter technology, low spatter, arc striking, portability, and efficiency.

Working Condition & Environment Required

Installation Environment Guidelines

Guidelines for placing the machine in a clean, dry, and well-ventilated area.

Operating Condition Specifications

Specifies temperature range, inclination, and power connection requirements.

MCB Selection Guide

Recommends MCB types (B, C, D) based on load type.

Input Supply Cable Selection

Factors influencing the selection of input cable size.

Welding Cable Sizing Chart

Details on calculating and selecting appropriate welding cable sizes based on current and length.

Technical Specification

Machine Specification Table

Lists key parameters like voltage, power, current, duty cycle, OCV, efficiency, and weight.

Working Principle

Inverter Power Source Block Diagram

Illustrates the signal flow from AC input to DC output in the inverter system.

IGBT Inverter Technology Explanation

Explains the conversion process from AC to DC, then to high-frequency AC, and finally back to DC for welding.

Waveforms and Power Source Type Classification

Shows waveforms at different stages and lists common power source types (CC, CV).

Constant Current (CC) Power Source Characteristics

Defines CC power sources and provides V/I curves and formulas for SMAW/GTAW.

Constant Voltage (CV) Power Source Characteristics

Defines CV power sources and provides V/I curves and formulas for GMAW/FCAW.

Installation

Installation Site and Environment Guidelines

Instructions for machine placement, environment, and connections.

Power Supply and Protection Requirements

Details on input voltage, fuse, breaker, and cable sizes for power connection.

Machine Installation Diagram

A visual representation of the machine's installation connections.

Controls

Front Panel Control Layout

Identifies and explains front panel components like meters, LEDs, switches, and potentiometers.

Rear Panel Component Identification

Identifies and explains rear panel components like cooling fan, MCB, and input cable.

Parameters & its Operational meaning

SMAW Welding Parameter Chart

Provides a chart for welding current and electrode diameter based on workpiece thickness.

Arc Force Control Explanation

Explains the function and adjustment of the Arc Force control.

Start Current Control Explanation

Describes the purpose and adjustment of the Start Current control.

How to operate the machine

Standard Operating Procedure

Step-by-step instructions for switching on, setting current, welding, and switching off the machine.

Dos & Donts

Recommended Operational Practices

Lists recommended actions for machine maintenance and operation.

Prohibited Operational Practices

Lists actions to avoid during machine operation and maintenance.

Trouble Shooting

Troubleshooting Guide

Lists common problems, their probable causes, and recommended remedies.

Wiring Diagram

Internal Circuit Diagram

A detailed schematic showing the internal electrical connections of the machine.

Maintenance

Periodic Inspection and Maintenance Procedures

Guidelines for regular checks, cleaning, and component inspection.

Critical Maintenance Safety Warning

Crucial safety warning about high internal voltage during maintenance.

Spare Part List

Component Part Number List

A table listing machine components and their corresponding part codes.

Top View Component Identification

Labels internal components visible from the top view of the machine.

Side View Component Identification

Labels internal components visible from the right side view of the machine.

Front View Component Identification

Labels front panel components and connectors.

Additional Front View Component Identification

Labels additional components visible in the front view.

WARPP INARC-400 I Specifications

General IconGeneral
BrandWARPP
ModelINARC-400 I
CategoryWelding System
LanguageEnglish

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