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Webasto 700 Series - Installation Troubleshooting and Tips; Drain Tube Installation Issue; Headliner Air Deflector Issue

Webasto 700 Series
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WEBASTO PRODUCT NORTH AMERICA INC. 700 SERIES SUNROOF V.S.W.
MAKE: DODGE MODEL: DURANGO ISSUE DATE: 1/19/04
TYPE : S.U.V. YEAR : 2004
LAST REVISED: 4/12/04
VEHICLE SPECIFIC INFORMATION:
The following information applies only to the vehicle model listed in this document. Below are multiple tips and work
arounds to assist the workshop or dealership installing a 700 series sunroof. Unique installation issues will be discussed
throughout this section. Webasto will not be held liable for damages acquired due to alterations in the subsequent
repair procedures.
ISSUES:
ISSUE:
Installation of drain tubes through the 'A' pillar filled with foam.
RESOLUTION:
Using an old sunroof cable frayed on one end, insert the damaged end into pillar while inserting the other into a
3/8 drill. This will quickly remove the foam for easy installation of the drain tubes.
ISSUE:
Difficultly reinstalling headliner air deflectors
RESOLUTION:
Remove the two air duct extensions from headliner and install deflectors first. After extension re-installation, seal
gap between extension and duct.

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