WEBASTO PRODUCT NORTH AMERICA INC. 700 SERIES SUNROOF V.S.W.
MAKE: DODGE MODEL: DURANGO ISSUE DATE: 1/19/04
TYPE : S.U.V. YEAR : 2004
LAST REVISED: 4/12/04
GENERAL TECHNICAL INFORMATION:
700
SERIES MODEL:
743 RIBBED ROOF:
CUT LINE STANDARD: 11 ¼” MILLIMETERS:
W
ITH CONSOLE: MILLIMETERS:
V
EHICLE PREP:
X REMOVE STIFFENERS
1 NUMBER REMOVED
BREAK HEADER & CANTRAILS LOOSE FROM ROOFSKIN
REMOVE INNER ROOF PANEL
HEADLINER BONDED, CUT FREE FROM ROOFSKIN
K
IT PREP:
X LIFT REAR BONDING FLAP FOR ADDITIONAL CONTOUR
X ADAPT BONDING FLAPS TO THE CONTOUR OF THE ROOFSKIN
TRIM BONDING FLAPS (MAX. 5 MM) (MAX. .19 3/16 IN.)
HINGE SUNROOF
TRIM FRAME RUBBER IN REAR CORNERS
BEND MOTOR HOUSING DOWN
REMOVE SWITCH BRACKET
MOUNT DOME LAMP TO KIT
MOUNT CONSOLE / REAR AIR CONTROLS TO KIT
MOUNT REAR AIR CONTROLS BEHIND KIT
EXTRA GROUND FOR DOME LAMP
D
RAIN HOSE ROUTING, FRONT:
X INSIDE A-PILLAR
BETWEEN A-PILLAR & GARNISH MOLDING
EXIT INTO WET AREA OF ROCKER OR FACTORY GROMMET
X EXIT AT BELT LINE
DRILL ENTRY HOLE IN A-PILLAR
DRILL EXIT HOLE IN A-PILLAR
DRILL A HOLE IN FLOOR
D
RAIN HOSE ROUTING, REAR:
INSIDE C-PILLAR
X BETWEEN C-PILLAR & GARNISH MOLDING
EXIT AT WET AREA OF ROCKER OR FACTORY GROMMET
EXIT AT WHEEL WELL (DRILL HOLE)
ACCESS TRUNK, EXIT AT FACTORY GROMMET (DRILL HOLE)
DRILL ENTRY HOLE IN C-PILLAR
DRILL EXIT HOLE IN C-PILLAR
X SEE SPECIAL INSTRUCTIONS
BRACING:
X STD. PROCEDURE; SEE INSTALLATION MANUAL PG.12 SEC.3.2
X ATTACH REAR BRACES TO SUNROOF
TWO EXTRA SUPPORTS ARE NEEDED IN FRONT L + R
SEE SPECIAL INSTRUCTIONS
E
LECTRICAL:
W
IRE COLOR FUSE
I
NG. HAR /FUSE BOX /CHASSIS /SUNROOF WIRE
F3
IGNITION – RED / BLK
F9
CONSTANT – RED
X
SYSTEM GND–GREEN
H
EADLINER:
USE EXISTING HEADLINER (FILLET)
X USE HEADLINER AROUND ENTIRE SUNROOF
CUT & CLOSE OFF REAR AIR DUCT
REUSE PIECE OF HEADLINER AROUND DOME LAMP /CONSOLE
RELOCATE REAR AIR VENTS
RELOCATE SWITCH BETWEEN VISOR & CONSOLE
RELOCATE SWITCH IN DASH
RELOCATE SWITCH IN CONSOLE
M
ISCELLANEOUS:
X VERY TIGHT, SUNROOF LOCATION IS CRITICAL
ROOF STIFFENER REPLACEMENT (RSR) RECOMMENDED
RIB MODIFICATION REQUIRED
S
PECIAL INSTRUCTIONS:
REAR DRAINS DRILL A HOLE UNDER KICK SEAL
VEHICLE SPECIFIC INFORMATION:
• 'A' PILLAR FOAM REMOVAL
• HEADLINER AIR DUCT REMOVAL
• IMPROPER FIT OF HEADLINER AFTER CUTTING
• DOME LAMP UNEVEN WITH SUNROOF SWITCH
• SUNROOF PAN EXTENDER
To Next Page
Need help?
General
