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Dual Top Evo 8
Webasto Dual Top Evo 8 Workshop Manual
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Air heaters
Integrated Heater
03/2003
Workshop Manual
Dual Top Evo 6 / 7 / 8
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
5
Contents and Purpose
5
Use of the Integrated Heaters
5
Meaning of Signal Words
5
Additional Documentation to be Used
5
Statutory Regulations and Safety Instructions
5
Statutory Regulations Governing Installation
5
General Safety Information
6
2 General Description
8
3 Technical Data
10
4 Troubleshooting
12
General Information
12
Fault Code Output
12
Manual Control Panel
13
Programmable Control Panel
16
5 Function Tests
21
General
21
Repair Shop Level Testing
21
Testing Individual Components
21
Resistance Measurement of Eletrical Heating Elements
21
Glowplug Resistance Test
21
Air Temperature Sensor Resistance Test
21
Water Temperature Sensor Resistance Test
21
Air Temperature Switch
22
Water Temperature Switch
22
Overheating Protector
22
Fuel Pump
22
Resistance Measurement for External Room Temperature Sensor
22
6 Circuit Diagrams
24
General
24
7 Servicing Work
32
Working on Heater
32
Work on Vehicle
32
Heater Test Run
32
CO2 Setting
32
Service Work
33
Visual Inspections and Installation Instructions
33
Removal and Installation
34
Heater, Removal and Installation
34
Control Panel, Removal and Installation
34
Manual Control Panel (for Dual Top Evo 6)
34
Programmable Control Panel (for Dual Top Evo 6/7/8)
34
Start-Up
34
8 Repair
35
General
35
Work on Dismantled Components
35
Dismantling Heater
35
Removing Housing Cover
35
Removing Heating Air Blower Assembly
37
Removing Housing and Insulating Elements
37
Removing Ventilation/Overpressure Valve and Solenoid Valve
37
Removing Thermo Unit, Sensors and Sensor Wiring Harness
38
Removing Electrical Heating Elements
39
Removing Control Unit and Internal Wiring Harness
40
Removing Drive
41
Removing Evaporator Housing Assembly, Glow Plug and Combustion Pipe Assembly
41
Assembling
43
Installing Evaporator Housing Assembly, Glow Plug and Combustion Pipe Assembly
43
Installing Drive
44
Installing Control Unit and Internal Wiring Harness
45
Installing Electrical Heating Elements
46
Installing Thermo Unit, Sensors and Sensor Wiring Harness
46
Installing Ventilation/Overpressure Valve and Solenoid Valve
47
Removing Housing and Insulating Elements
49
Installing Heating Air Blower Assembly
49
Installing Housing Cover
50
9 Packaging, Storage and Shipping
53
General
53
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Operating Instructions
27 pages
4
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Webasto Dual Top Evo 8 Specifications
General
Heating Capacity
8 kW
Fuel Type
Diesel
Voltage
12 V
Water Capacity
Not applicable (air heater)
Efficiency
90%
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