Webasto Thermo Top Evo 5+ User Manual

Ident. No.: 1315959G_EN Status: 31.01.2013 © Webasto Thermo & Comfort SE
Water Heater
Installation Documentation
Mercedes Benz C-Class S204, W204 / from model year 2007
Mercedes Benz C-Class C204 / from model year 2011
GLK-Class X204 / from model year 2008
Validity
Coupe (C204):
Saloon (W204):
Manufacturer Model Type EG-BE No. / ABE
Daimler AG C Class S204 e1 * 2001 / 116 * 0431 * ...
Daimler AG C Class W204 e1 * 2001 / 116 * 0457 * ...
Daimler AG C Class Coupe C204 e1 * 2001 / 116 * 0431 * ...
Daimler AG GLK Class X204 e1 * 2001 / 116 * 0480 * ...
Motorisation Fuel
Transmission type Output in kW Displacement in cm³ Engine code
C 180 CGI Petrol / R4 AT / SG 115 1796 271.820
C 200 CGI Petrol / R4 AT / SG 135 1796 271.820
C 250 CGI Petrol / R4 AT 150 1796 271.860
C 350 Petrol / V6 AT 225 3498 276.957
C 220 CDI Diesel / R4 AT / SG 125 2143 651.911
C 250 CDI Diesel / R4 AT / SG 150 2143 651.911/ .912
Motorisation Fuel
Transmission type Output in kW Displacement in cm³ Engine code
C 180 K Petrol / R4 AT / SG 115 1796 271.952/ .910
C 180 CGI Petrol / R4 AT / SG 115 1796 271.820
C 200 K Petrol / R4 AT / SG 135 1796 271.950
C 200 CGI Petrol / R4 AT / SG 135 1796 271.820/ .911
C 230 Petrol / R4 AT / SG 150 2496 272.911/ .921
C 250 CGI Petrol / R4 AT 150 1796 271.860/ .948
C 280 Petrol / V6 AT 170 2996 272.947/ .948
C 300 Petrol / V6 AT 170 2996 272.947/276957
C 350 Petrol / V6 AT 200/225 3498 272.961
C 350 CGI Petrol / V6 AT 215 3498 272.982
C 180 CDI Diesel / R4 AT / SG 88 2143 646.811/ .812
C 200 CDI Diesel / R4 AT / SG 100 2143 651.913/ .811
C 220 CDI Diesel / R4 AT / SG 125/150 2143 651.911/ .811
C 250 CDI Diesel / R4 AT 150 2143 642.832
C 300 CDI Diesel / V6 AT 170 2987 651.911/ .912
C 320 CDI Diesel / V6 AT 165 2987 642.960/ .961
C 350 CDI Diesel / V6 AT 165
170
195
2987 642.960/ .961
642.832/ .830
642.834
Thermo Top Evo 5+ Parking Heater
E1
00 0258

Webasto Thermo Top Evo 5+ Specifications

General

Brand	Webasto
Model	Thermo Top Evo 5+
Category	Heater
Language	English

Summary

Installation Documentation

Validity

Details the validity of the installation documentation for specific vehicle models.

Information on Operating and Installation Instructions

Installation and Repair

Guidelines and warnings for installing and repairing Webasto heating systems.

Operation

Recommendations for safe and proper operation of the heater.

Please Note

Important notes and warnings to follow during installation and operation.

ANNEX VII REQUIREMENTS FOR COMBUSTION HEATERS AND THEIR INSTALLATION

General Requirements

Outlines general requirements for combustion heaters and their installation.

Vehicle Installation Requirements

Specifies requirements for installing combustion heaters in vehicles.

Technical Information

Special Tools

Lists special tools required for the installation process.

Tightening torque values

Specifies correct tightening torque values for bolts and connections.

Preliminary Work

Vehicle

Steps for preparing the vehicle before heater installation.

Heater

Steps for preparing the heater unit itself.

Preparing Electrical System

Electrical System

Fan Control

Mounting Push Button

Telestart

Preparing Installation Location

Detaching bracket

Instructions for detaching a bracket during installation.

Hole in frame side member

Instructions related to creating a hole in the frame side member.

Installing heater

Steps for installing the heater unit.

Loosely mounting heater

Initial steps for loosely mounting the heater.

Mounting Heater

Hole in bumper

Instructions for creating a hole in the bumper.

Mounting bolt

Steps related to mounting a bolt for the heater.

Loosely mounting heater

Instructions for loosely mounting the heater unit.

Exhaust Gas

Premounting exhaust pipe

Steps for premounting the exhaust pipe.

Premounting silencer

Steps for premounting the exhaust silencer.

Preparing exhaust end section

Steps for preparing the exhaust end section.

Mounting silencer and end section

Aligning silencer

Instructions for aligning the exhaust silencer.

Fuel

Disconnecting connector

Steps for disconnecting a connector related to the fuel system.

Connection to heater

Instructions for connecting the fuel system to the heater.

Routing lines

Steps for routing fuel lines and wiring harnesses.

60L Fuel Tank Metering Pump

Rivet nut for metering pump

Instructions for installing a rivet nut for the metering pump.

Mounting metering pump

Steps for mounting the fuel tank metering pump.

80L Fuel Tank Metering Pump

Preparing perforated bracket

Instructions for preparing a perforated bracket for the pump.

Premounting metering pump

Steps for premounting the metering pump.

Mounting metering pump

Steps for mounting the 80L fuel tank metering pump.

Petrol Fuel Standpipe

Cutting standpipe to size

Instructions for cutting the fuel standpipe to the correct length.

Mounting fuel standpipe

Steps for mounting the petrol fuel standpipe.

Diesel Fuel Standpipe

Fuel extraction

Procedures related to fuel extraction during standpipe installation.

Connecting Metering Pump

Connecting metering pump

Steps for connecting the metering pump to the fuel system.

Coolant Circuit

Combustion Air

Cutting combustion air pipe to length

Instructions for cutting the combustion air pipe to the correct length.

Mounting angle bracket

Steps for mounting an angle bracket for the combustion air system.

Mounting combustion air pipe

Steps for mounting the combustion air pipe.

Exhaust End Section

Cutting out wheel-well inner panel

Instructions for cutting the wheel-well inner panel.

Aligning exhaust end section

Steps to align the exhaust end section correctly.

Final Work

Final Installation Tasks

Covers battery connection, coolant filling, Telestart, push button, A/C settings, and signboard mounting.