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Weil-McLain Evergreen EVG 155 User Manual

Weil-McLain Evergreen EVG 155
144 pages
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This manual must only be used by a qualifi ed heating installer/service technician. Read all instructions, including this manual and
all other information shipped with the boiler, before installing. Perform steps in the order given. Failure to comply could result in
severe personal injury, death or substantial property damage.
Part number 550-100-191/0917
®
• Installation
• Startup
• Maintenance
• Parts
Boiler Manual
CONDENSING GAS BOILER
70/110/155

Table of Contents

Questions and Answers:

Weil-McLain Evergreen EVG 155 Specifications

General IconGeneral
BrandWeil-McLain
ModelEvergreen EVG 155
CategoryBoiler
LanguageEnglish

Summary

Hazard Definitions

Safety Hazard Warnings

General hazard definitions and critical safety warnings for boiler service.

Important Safety Information

Boiler Handling, Operation, and Combustion Air Safety

Covers safe handling, operation, combustion air, and carbon monoxide detection.

Boiler Hydrostatic Test Procedure

Converting Boiler to Propane Gas

EVG 70 Propane Conversion Procedure

Instructions for converting the EVG 70 model to propane.

EVG 110 Propane Conversion Procedure

Instructions for converting the EVG 110 model to propane.

EVG 155 Propane Conversion Procedure

Instructions for converting the EVG 155 model to propane.

Gas Piping Sizing and Pressure

Vent Termination Clearances

Minimum Clearance Requirements

Specifies minimum distances for vent terminations.

Prohibited Termination Locations

Lists locations where vent terminations are not allowed.

Direct Vent Sidewall: Separate Pipes

Direct Vent Sidewall: Concentric

Direct Vent Sidewall: W-M Vent/Air Plate

Direct Vent Vertical: Separate Pipes

Direct Vent Vertical: Concentric

Direct Connect System Piping: Single Boiler

Direct Connect System Piping: Single Boiler (continued)

Install Relief Valve

Instructions for correctly installing the boiler relief valve.

Zone Valve Zoning - Direct Connection

Piping configuration for zone valve systems using direct connection.

Primary/Secondary System Piping: Single Boiler

Primary/Secondary System Piping: Single Boiler (continued)

Zone Valve Zoning - Primary/Secondary

Piping configuration for zone valve systems using primary/secondary.

Primary/Secondary System piping (continued)

Circulator Zoning

Guidance on zoning circulators in primary/secondary systems.

Circulator Zoning for Multiple Temperature Zones

Zoning circulators for systems with high and low-temperature zones.

Install Condensate Line

Condensate Trap Assembly and Drain System

Procedures for assembling the condensate trap and drain system.

Gas Piping

Connecting Gas Supply Piping

Instructions for connecting the gas supply piping to the boiler.

Gas Pipe Sizing and Pressure Checks

Guidance on sizing gas lines and checking gas pressure.

Field Wiring Overview

Field Wiring: Power Supply and Outputs

120 VAC Power Supply Requirements

Details on the required 120 VAC power supply connections.

120 VAC Outputs for System Components

Information on using the 120 VAC outputs for system components.

Field Wiring: Boiler Circulator and Inputs

Boiler Circulator Wiring

Instructions for wiring the boiler circulator.

Input Connections for Thermostats and Switches

Wiring inputs for thermostats, switches, and other devices.

Field Wiring: Temperature Sensors and External Limits

System Supply/Return Temperature Sensors

Installation and wiring of system supply and return temperature sensors.

Outdoor Temperature Sensor Installation

Instructions for installing the outdoor temperature sensor.

Field Wiring: Automatic Reset and Low Water Cutoff

Automatic Reset Limit Wiring

Wiring instructions for automatic reset external limits.

Low Water Cutoff Installation

Instructions for installing the low water cutoff device.

Field Wiring: Proof of Closure and Remote Input

Field Wiring: Remote Modulation and Multi-Boiler/BMS

Wiring Diagram - Schematic

Wiring Diagram - Ladder

Zoning with the EVG Control

Circulator Zoning Applications

Suggested applications for zoning with circulators.

Zoning with the EVG Control (continued)

Zone Valve Zoning Applications

Suggested applications for zoning with zone valves.

Evergreen Control Operation

Critical Settings and System Parameters

Highlights critical settings like model, altitude, fuel type, and temperatures.

Evergreen Control Operation (continued)

EVG Control Priorities and Input/Outputs

Details on setting priorities and configuring inputs/outputs.

Outdoor Reset Operation Settings

Configuration options for outdoor reset operation.

Single Boiler Essential Settings

Required settings for single boiler initial startup.

Boiler Setup Wizard

Step-by-step guide for using the boiler setup wizard.

Remote Target Operation (0-10VDC Input)

Using 0-10VDC input for remote target temperature control.

EVG Control Settings Menus

EXPRESS SETUP — Example A

Multi-Zone Heating with DHW Configuration

Example setup for multi-zone heating with direct-piped DHW.

EXPRESS SETUP — Example B

2- or 3-Zone Heating with DHW Configuration

Example setup for 2-3 zone heating with direct-piped DHW.

EXPRESS SETUP — Example C

Multi-Zone Heating with Zone Valves and DHW Configuration

Example setup for multi-zone heating with zone valves and DHW.

Available Control Settings and System Presets

CONTRACTOR Menus

Boiler Settings Menu (BASIC Mode)

Boiler Model and Critical Settings

Setting critical parameters like model, altitude, and fuel type.

Priority 1, 2, 3 Menus (BASIC Mode)

Priority Input Assignments and System Types

Assigning inputs to priorities and selecting system types.

Target Sensor, Target Adjust, and Supply Settings

Configuring target sensors, adjustments, and supply temperatures.

Assign Inputs Menu (BASIC Mode)

Input Assignment Overview and Options

Overview of input assignments and available options.

Input 1, Input 2, and Input 3 Configuration

Configuring assignments for Inputs 1, 2, and 3.

DIAGNOSTICS Menu

DIAGNOSTICS Menu (continued)

Startup - Fill the System

Startup - Final Checks

Gas Leak Checks and Thermostat Wiring Verification

Procedures for checking gas leaks and thermostat wiring.

Startup - Final Checks (continued)

Pre-Startup Boiler Checks and Troubleshooting

Checklist before startup and troubleshooting common issues.

System and Piping Checks

Checks for water, vent, gas piping, and propane conversion.

Flame and Combustion Analysis

Procedure for analyzing burner flame and combustion.

Startup - Final Checks (continued)

Throttle Screw Adjustment (EVG 70)

Procedure for adjusting the throttle screw on EVG 70.

Throttle Screw Adjustment (EVG 110)

Procedure for adjusting the throttle screw on EVG 110.

Throttle Screw Adjustment (EVG 155)

Procedure for adjusting the throttle screw on EVG 155.

Check-out/Startup Verification

Boiler Control Adjustment and Testing

Steps for adjusting and testing boiler controls.

Annual Startup and General Maintenance

Annual Startup Procedures

First-Year Special Inspection Requirements

Mandatory inspection requirements for the first year of operation.

Annual Startup Procedures (continued)

Boiler Relief Valve Check and Jacket Door Reinstallation

Checking relief valve function and reinstalling jacket door.

Troubleshooting Overview

Before Servicing and Wire Labeling Precautions

Critical safety warnings before servicing or making connections.

Troubleshooting: Control Fuses and Temperature Sensors

Troubleshooting: Control Fault Indications

Troubleshooting: Error Condition Log

Troubleshooting: Display and Hardware Faults

Troubleshooting: Boiler Fault Conditions

Troubleshooting: Limit, Flame, Gas Valve, and Blower Faults

Troubleshooting: Ignition and Sensor Faults

Maintenance Procedures

Cleaning Heat Exchanger Flue Side (EVG 70)

Cleaning Heat Exchanger Flue Side (EVG 110)

Cleaning Heat Exchanger Flue Side (EVG 155)

Replacement Parts Information

Ratings - Evergreen® Boilers

Ratings - Multiple Evergreen® Boilers

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