Weil-McLain GOLD CGa-3

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Summary

2 b Prepare Boiler - Pressure Test

Hydrostatic Pressure Test Procedure

Details the steps for performing a hydrostatic pressure test on the boiler.

6 a Start-up - Preparation

Preparation Steps Before Boiler Start-up

6 a Start-up - Preparation (cont.)

System Filling and Inspection

6 b Start-up - Operate Boiler

Boiler Operation and Verification

6 c Start-up - If Boiler Doesnt Start

Troubleshooting Start-up Issues

Provides a checklist and guidance for diagnosing and resolving start-up problems.

6 d Start-up - Verify Operation

Verifying Burner and Vent Operation

7 Check-out Procedure - Checklist

Final System Check-out and Verification

A comprehensive checklist for final system verification, including gas input measurement and documentation.

8 a Operation - Standing Pilot Boilers

8 b Lighting Instructions CGa-25 to CGa-8

Boiler Lighting Safety and Procedure

Critical safety warnings and step-by-step instructions for lighting the boiler pilot.

9 a Operation - Spark-Ignited Pilot Boilers

Spark-Ignited Pilot Boiler Operation Sequence

9 a Operation - Spark-Ignited Pilot System (cont.)

Control Module Indicators and Troubleshooting

9 b Operating Instructions CGa-25 to CGa-8

Boiler Operating Safety and Procedure

Critical safety warnings and step-by-step instructions for operating the boiler.

10 a Service and Maintenance - Schedule

Annual Service and Maintenance Schedule

Outlines the recommended schedule for boiler service and maintenance tasks.

10 b Service & Maintenance - Annual Start-up

Inspect Boiler System Components

11 a Troubleshooting - Procedure

Troubleshooting Preparation and Initial Checks

Outlines necessary tools and initial checks before proceeding with troubleshooting.

11 a Troubleshooting - Procedure (cont.)

Vent Damper Troubleshooting

Provides specific steps for troubleshooting vent damper failures.

11 b Troubleshooting - Standing Pilot Boilers

Troubleshooting Chart: Standing Pilot Boiler Not Firing

A diagnostic chart to identify why a standing pilot boiler will not fire.

11 c Troubleshooting - Spark-Pilot Boilers

Spark-Ignited Pilot: Control Module and Indicators

11 c Troubleshooting - Spark-Pilot Boilers (cont.)

Spark-Ignited Pilot: POWER Light Status Troubleshooting

A diagnostic chart to diagnose issues based on the POWER light status in spark-ignited pilot systems.

Spark-Ignited Pilot: TSTAT CIRC & POWER Lights Flashing Troubleshooting

A diagnostic chart for troubleshooting TSTAT CIRC and POWER lights flashing issues.

Spark-Ignited Pilot: DAMPER Light Flashing Troubleshooting

A diagnostic chart for troubleshooting issues when the DAMPER light is flashing.

Spark-Ignited Pilot: FLAME & POWER Lights Flashing Troubleshooting

A diagnostic chart for troubleshooting FLAME and POWER lights flashing simultaneously.

Spark-Ignited Pilot: FLAME Light Flashing & POWER Light Steady Troubleshooting

A diagnostic chart for troubleshooting FLAME light flashing with a steady POWER light.

Spark-Ignited Pilot: Insufficient Heat Troubleshooting

A diagnostic chart for troubleshooting insufficient heat or no heat conditions.