WEISS BWD250390K01R0901SI User Manual

MANUAL
ELECTRICAL SYSTEM DOCUMENTATION
ROTARY INDEXING TABLE CONTROLER
EN_06_2016
EF2

WEISS BWD250390K01R0901SI Specifications

General

Brand	WEISS
Model	BWD250390K01R0901SI
Category	Controller
Language	English

Summary

INTRODUCTION

1.4 Controller components

Lists the individual modules that make up the controller system.

SAFETY

2.1 Basic safety instructions

Provides fundamental safety guidelines for operation and handling.

2.1.2 Technical safety

Covers electrical hazards and safe operating conditions.

2.2 Emergency Stop Circuit

Explains the necessity of an emergency stop circuit for safety.

COMPONENT DESCRIPTIONS

3.1 Power Modules PM240-2

Describes the design and features of the power modules.

3.1.2 Power Module PM240-2; frame size FSA

Details interfaces and connections for frame size FSA.

3.1.3 Power Module PM240-2; frame size FSB

Details interfaces and connections for frame size FSB.

3.1.4 Technical data

Lists the technical specifications for PM240-2 power modules.

3.4 Safety relay

Describes the safety relay used for safety functions.

3.4.1 Technical data

Lists the technical specifications for the safety relay.

3.7 SIMOTION D410-2 Control Unit

Describes the control unit.

3.7.1 Technical data

Lists the technical specifications for the control unit.

FUNCTION AND SIGNAL DESCRIPTIONS

4.1 Signal description of the software inputs

Details the available software input signals.

4.2 Signal description of the software outputs

Details the available software output signals.

4.5 Interface assignment D410-2

Details assignments for D410-2 interfaces.

SAFETY FUNCTIONS

5.1 Integrated safety functions (SIL2)

Explains built-in SIL2 safety features.

5.2 Extended safety functions (SIL3)

Discusses achieving SIL3 with additional measures.

INSTALLATION

6.1.2 Mounting / Connecting the braking resistor

Details the mounting and connection process.

6.2 Power Module PM240-2; frame size FSA / FSB

Instructions for mounting power modules.

6.2.1 Dimensions, hole patterns

Provides dimensions and hole patterns for power modules.

6.2.1.1 Frame size EF2037 to EF2220

Dimensions for specific frame sizes.

6.2.1.2 Frame size EF2300

Dimensions for frame size EF2300.

6.2.3 Mounting / Connecting the power module

Detailed steps for module mounting and connection.

6.2.4 EMC-compliant installation

Guidelines for EMC-compliant installation and cable routing.

6.2.4.1 Power mains connection 1 AC 200 V - 240 V / 0.37 kW

Specifics for 1-phase power connection.

6.2.4.2 Power mains connection 3 AC 380 V - 480 V / 1.5 kW

Specifics for 3-phase power connection.

6.2.4.3 Power mains connection 3AC 380 V - 480 V / 2.2 - 3.0 kW

Specifics for higher power 3-phase connection.

6.2.5 Connecting the motor

Instructions for connecting the motor, including EMC considerations.

6.2.5.2 Motor connection PM240-2, frame size FSA

Motor connection diagram for FSA frame.

6.2.5.3 Motor connection PM240-2, frame size FSB

Motor connection diagram for FSB frame.

6.3.1 Mounting the brake relay

Steps for mounting the brake relay.

6.4 Safety relay

Instructions for mounting the safety relay.

6.4.1 Mounting Safety Relay 3SK1122-1CB41

6.5.1 Mounting Terminal Module TM15

6.6 SIMOTION D410-2 Control Unit

Instructions for mounting the control unit.

6.6.1 Mounting the control unit

6.6.2 Inserting the CF card

EF2 - PC CONNECTION

7.1 Presettings

7.2 Ethernet communication via TCP/IP (via switch)

OPERATION / DESCRIPTION OF WEISS SOFTWARE

8.1 Start page

8.1.1 User interface on the start page

8.3 Machine configuration

Guides through the machine configuration process.

8.3.1 Ethernet interface

8.3.2 Reset factory settings

8.3.4 Indexer configuration

Guides through configuring the rotary indexing table.

8.3.4.1 Start indexer configuration

Manual configuration process.

8.3.4.2 Indexer configuration via file

Configuration using a data file.

8.3.4.3 Comment regarding indexer configuration data file

8.3.5 I/O configuration

Guides through configuring the interfaces (inputs/outputs).

8.3.5.1 Start I/O configuration

Manual I/O configuration process.

I/O configuration PROFIBUS

I/O configuration PROFINET EF1

I/O configuration terminal module

8.3.5.2 EF1 compatible configuration

I/O configuration PROFIBUS EF1

8.3.5.3 Comment regarding I/O configuration data file

8.3.6 Dynamic parameters

Adjusting dynamic parameters for table movement.

8.3.7 I/O mapping

8.3.8 Fieldbus data mapping

8.4 Maintenance

8.4.1 Configuration file / Diagnostic file

8.4.1.1 Request diagnostic file

8.4.1.2 Request configuration file (controller internal backup file)

8.4.3 User manager

8.5 Operation and Monitoring

Monitoring and controlling the device during operation.

8.5.1 I/O monitoring

8.5.1.1 Monitoring inputs and outputs

8.5.1.2 Forcing via the "Request authority of control" button

8.5.1.3 Forcing via the "Open separate user screen" button

8.5.2 Fieldbus data monitor

8.5.3 Manual operation

Operating the rotary indexing table manually.

8.5.3.2 Manual operation: Setting inputs

8.5.3.3 Manual operation: Measuring cycle quick stop

Measuring and setting quick stop parameters.

8.5.3.4 Manual operation: Optimization of stop delay time

Optimizing stop delay time.

8.5.3.5 Manual operation: Continuous mode

8.5.5 Messages

COMMUNICATION WITH A HIGHER-LEVEL CONTROLLER

10.1 Profibus DP

10.2 Profinet IO RT

DIAGNOSTICS

11.1 Messages

11.3 Error messages

Provides a detailed list of error codes, causes, and remedies.