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WEISS EF2 Series - User Manual

WEISS EF2 Series
172 pages
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MANUAL
ELECTRICAL SYSTEM DOCUMENTATION
ROTARY INDEXING TABLE CONTROLER
EN_06_2016
EF2

Table of Contents

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WEISS EF2 Series Specifications

General IconGeneral
BrandWEISS
ModelEF2 Series
CategoryController
LanguageEnglish

Summary

1 INTRODUCTION

1.1 Definition

Describes the EF2...B controller's purpose, features, and benefits for rotary indexing tables.

1.4 Controller components

Illustrates and lists the individual modules that make up the EF2 controller system.

2 SAFETY

2.1 Basic safety instructions

General safety principles, operator obligations, and compliance requirements.

2.1.2 Technical safety

Details electrical safety, grounding, and precautions against hazardous voltages.

2.2 Emergency Stop Circuit

Highlights the necessity of an emergency stop circuit for immediate shutdown.

2.3 Residual hazards

Lists potential risks and hazards associated with controller components.

3 COMPONENT DESCRIPTIONS

3.1 Power Modules PM240-2

Describes the design, features, and safety instructions for PM240-2 power modules.

3.2 External braking resistor (option)

Information on the optional external braking resistor, including technical data.

3.3 Motor contactor

Description and technical data for the motor contactor used in the system.

3.4 Safety relay

Description and technical data for the safety relay.

3.5 Terminal Module TM15

Description of the TM15 module for digital inputs and outputs.

3.6 Brake Relay

Description and technical data for the brake relay.

3.7 SIMOTION D410-2 Control Unit

Description and technical data for the SIMOTION D410-2 control unit.

4 FUNCTION AND SIGNAL DESCRIPTIONS

4.1 Signal description of the software inputs

Details on the function and default configuration of software input signals.

4.2 Signal description of the software outputs

Details on the function and default configuration of software output signals.

4.5 Interface assignment D410-2

Pinout and description for D410-2 control unit interfaces.

4.6 Interface assignment TM15

Pinout and description for TM15 terminal module interfaces.

5 SAFETY FUNCTIONS

5.1 Integrated safety functions (SIL2)

Overview of integrated safety functions meeting SIL2 requirements.

5.2 Extended safety functions (SIL3)

How to achieve SIL3 safety category using additional measures.

6 INSTALLATION

6.1 External braking resistor (option)

Instructions for installing the optional external braking resistor.

6.2 Power Module PM240-2; frame size FSA; FSB

Proper assembly and mounting of PM240-2 power modules.

6.2.4 EMC-compliant installation

Rules and guidelines for EMC-compliant cable routing and installation.

6.2.5 Connecting the motor

Procedures and necessary measures for connecting the motor cable.

6.6 SIMOTION D410-2 Control Unit

Instructions for mounting and dismounting the SIMOTION D410-2 control unit.

7 EF2 - PC CONNECTION

7.1 Presettings

Configuration of network settings on the PC for controller connection.

7.2 Ethernet communication via TCP;IP (via switch)

Details on establishing Ethernet communication using TCP/IP.

8 OPERATION; DESCRIPTION OF WEISS SOFTWARE

8.1 Start page

Description of the controller's web interface start page and its areas.

8.3 Machine configuration

Step-by-step guide for configuring the machine parameters.

8.3.5 I;O configuration

Procedure for configuring the controller's input and output interfaces.

8.5 Operation and Monitoring

Monitoring controller inputs, outputs, and system status.

8.5.3 Manual operation

Operating the rotary indexing table manually.

9 EXTENDED OPTIONS

9.1 HW limit switch

Functionality and setup of hardware limit switches for movement range limitation.

10 COMMUNICATION WITH A HIGHER-LEVEL CONTROLLER

10.1 Profibus DP

Procedure for connecting the controller via Profibus DP using SIMATIC.

10.2 Profinet IO RT

Procedure for connecting the controller via Profinet IO RT using SIMATIC.

11 DIAGNOSTICS

11.1 Messages

Lists the status messages of the rotary indexing table.

11.2 Error and state indicators

Explanation of the LED displays on the SIMOTION D410-2.

11.3 Error messages

Detailed table of error messages, their causes, and remedies.

12 STANDARDS AND APPROVALS

12.1 CE marking

Information regarding CE conformity and EC Directives.

12.2 Electromagnetic compatibility

Details on EMC compliance and requirements for Category C3.

12.3 cULus approval

Information on cULus safety approvals and regional compliance.

13 APPENDIX

13.1 EF2...B; 0.37 kW Controller connection examples

Wiring diagrams for EF2...B controllers with 0.37 kW power modules.

13.2 EF2...B; 1.5 kW to 3.0 kW Controllers connection examples

Wiring diagrams for EF2...B controllers with 1.5-3.0 kW power modules.

13.3 Illustration index

An index listing all illustrations and figures within the manual.

13.4 Index

An alphabetical index of topics covered in the manual.

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