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Weldclass WeldForce WF-180MST - User Manual

Weldclass WeldForce WF-180MST
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OPERATING INSTRUCTIONS
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Summary

Know Your Machine

Controls Explained

LCD Current & Voltage Display Meters

Displays actual voltage and current readings. Shows open circuit voltage when not welding.

Power Supply

Electrical Connection

Details on connecting the machine to a 10A 240V AC power supply.

Extension Leads

Recommendations for using extension cords, including minimum cable core size.

Generator Use

Guidelines for using generators, including required size and quality ratings (THD).

Operating Environment

Welding Settings

Duty Cycle Rating

Explains welding duty cycle as a percentage of active welding time.

Tips & Tricks

Wire Jam Troubleshooting

Tips for resolving wire jamming issues, often caused by heat expansion or drive roll tension.

Accessories & Spare Parts

MIG Torch Spare Parts

Information on spare parts for the supplied BZL 25 MIG Torch.

TIG Torch (Optional Extra)

Details on the compatible Weldclass 9/17 TIG torch with valve.

Machine Spare Parts

Guidance on obtaining spare parts for the welding machine.

Care & Maintenance

Storing the Welder

Instructions for storing the welder in a dry and frost-free environment.

MIG Basic Welding Guide

MIG Basic Welding Techniques

Covers GMAW and FCAW processes, explaining basic MIG welding concepts.

Gas Metal Arc Welding (GMAW)

Explains MIG welding, its variations, and application on steels and non-ferrous metals.

Flux Cored Arc Welding (FCAW)

Details FCAW as an arc welding process using flux-filled wire.

Position of MIG Torch

Illustrates torch angles (push, vertical, drag pull) affecting weld width.

Distance from the MIG Torch Nozzle to the Work Piece

Discusses optimal electrode wire stick-out distance from the nozzle.

Travel Speed

Explains the influence of travel speed on weld width and penetration.

MIG Welding (GMAW) Variables

Outlines preselected and primary adjustable variables controlling MIG welding parameters.

Electrode Wire Size Selection

Guides selection of electrode wire size and shielding gas based on welding factors.

MIG Welding Troubleshooting

Troubleshooting - Porosity

Addresses issues causing porosity in welds, often related to gas or contamination.

Troubleshooting - Wire Feed

Lists faults and causes for wire feeding issues like slipping, tangling, or jamming.

Troubleshooting - MIG Weld Quality

Covers common MIG weld quality problems like undercut, lack of penetration, and cracking.

MMA (Stick) Basic Welding Guide

Size of Electrodes

Discusses how electrode size is determined by metal thickness and machine capability.

Storage of Electrodes

Recommends storing electrodes in a dry place in their original containers.

Electrode Polarity

Explains electrode connection to the holder and work lead for polarity.

Effects of MMA(Stick) Welding on Various Materials

Details how welding affects High Tensile Steel, Manganese Steels, and Cast Iron.

Types of Electrodes

Classifies arc welding electrodes by application and lists common types.

Joint Preparations

Covers preparing steel sections for welding, including edge preparation and joint designs.

MMA Welding Techniques - A Word for Beginners

Provides basic MMA welding techniques, including striking the arc and maintaining arc length.

Arc Length

Explains the importance of arc length for weld quality, heat, and spatter.

Rate of Travel

Discusses adjusting travel speed for proper bead formation and preventing defects.

Making Welded Joints

Guides on making butt welds, fillet welds, and vertical welds.

MMA (Stick) Troubleshooting

TIG Basic Welding Guide

TIG Electrode Selection and Preparation

Details electrode polarity, types, and preparation for DCEN welding.

Shielding Gas Selection

Lists recommended shielding gases for various alloys like carbon steel, stainless steel, and copper.

Electrode Angles

Provides recommended electrode angles and their corresponding current ranges.

TIG Welding Parameters for Steel

A table detailing parameters for mild steel and stainless steel welding.

Pointing the Electrode

Instructions on pointing the electrode according to the welding current.

TIG Welding Troubleshooting

Knowledge & Resources

Safety

Important Safety Information

Lists general warnings and precautions for operating the welder.

Avoid unintentional starting

Emphasizes proper setup and preparation before turning on the welder.

Unplug before performing maintenance

Stresses disconnecting power before any maintenance or cleaning.

Do not touch live electrical parts

Warns against touching live electrical components and recommends protective gear.

Protect yourself from electric shock

Advises on insulation and avoiding outdoor use to prevent electric shock.

Avoid inhaling dust

Recommends ventilation and safety equipment to reduce exposure to dust.

Pacemaker User Consultation

Advises pacemaker users to consult a doctor before using the welder.

Transportation Methods

Guidelines for safely lifting and transporting the welding unit.

Exercise good work practices

Stresses common sense and caution as essential factors for safe operation.

Personal Safety

Advice on keeping the work area clean, lit, and free of obstructions.

Arc Rays can Burn Eyes and Skin

Warns about intense heat and UV rays from arc rays and recommends protective gear.

Work Environment Safety

Precautions for fire and explosion risks, including removing combustibles and watching for fire.

Electricity Can Kill

Highlights dangers of live electrical parts and emphasizes proper grounding and disconnection.

Noise Can Damage Hearing

Warns about potential hearing damage from noise and recommends ear protection.

Fumes And Gases

Warns that welding fumes and gases can be hazardous to health and require ventilation.

Fire & Explosive Risks

Details risks from sparks, spatter, hot metal, and potential ignition of flammables.

Sparks & Hot Metal

Recommends face shields, safety goggles, and protective clothing for chipping/grinding.

Cylinders

Warns about high pressure in gas cylinders and provides safety guidelines for handling.

Warranty

Weldclass WeldForce WF-180MST Specifications

General IconGeneral
Input Voltage240V
Efficiency85%
Power Factor0.7
Insulation ClassF
Protection ClassIP21S
Welding ProcessesMMA
Output Current Range10-180A

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