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WeldCorp INVERTER 80 - User Manual

WeldCorp INVERTER 80
24 pages
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OWNERS OPERATING MANUAL
CONGRATULATIONS ON YOUR PURCHASE OF A QUALITY WELDCORP WELDER
MANUFACTURED IN ITALY, IT WILL PROVIDE YEARS OF RELIABLE OPERATION.
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Summary

Safety Instructions

Critical Safety Warnings

Specific warnings regarding electronic devices and contact lenses during operation.

General Safe Operation Practices

Guidelines for maintaining a clean, well-lit, and safe work environment.

Equipment Safety and Usage

Proper Equipment Handling

Instructions on securing work, cable care, and tool disconnection.

Operational Awareness and Maintenance

Advice on staying alert, checking parts, and expert repair needs.

Understanding Inverter Welders

Operating Principle

Explanation of how the welding machine manages parameters for optimal results.

Key Features

Details on Hot Start, Arc Force, Anti-Stick, and Thermal Protection functionalities.

Machine Descriptions and Specifications

Inverter 80 Details

Description, specifications, and accessories for the Inverter 80 model.

Inverter 125 Details

Description, specifications, and accessories for the Inverter 125 model.

Inverter 140 Details

Description, specifications, and accessories for the Inverter 140 model.

Welding Operation Procedure

Connecting the Welder

Steps for connecting earth and electrode leads to the welding machine.

Selecting Amperage and Electrode

Guidance on choosing correct amperage and electrode diameter for welding.

Ensuring Ground Contact

Procedure for cleaning the workpiece and attaching the earth clamp for good contact.

Initiating Welding

The final step of switching the machine on to begin the welding process.

Inverter Welder Technology and Setup

What is an Inverter Welder?

Explanation of inverter welder technology and its advantages.

Setting Up the Inverters

Diagram and steps for correctly setting up the welding machine for operation.

Establishing the Welding Arc

Striking the Arc

Method for initiating the welding arc by striking the metal with the electrode.

Making the Weld

Technique for creating a weld by feeding the electrode and maintaining angle/speed.

Beginner Welding Tips

Introduction to "Touch Welding" as an easy method for novice welders.

Electrode Safety Warning

Critical safety warning about touching the electrode while the machine is on.

Welding Techniques and Parameters

Welding Basics

Preparation of the welding surface and proper electrode placement for a quality weld.

Welding Speed and Current Effects

How welding speed and current influence the weld outcome, illustrated with diagrams.

Welding Data and Overload Protection

Welding Current Selection Guide

A table for selecting welding current based on electrode and metal thickness.

Key Welding Points

Summary of essential tips for amperage, electrode, angle, and safety.

Thermal Overload Protection

Explanation of the automatic thermal overload cut-out and its function.

Wiring Diagrams

Inverter 80 Wiring Diagram

Electrical schematic illustrating the internal components and connections for the Inverter 80.

Inverter 125; 140 Wiring Diagram

Electrical schematic for the Inverter 125 and 140 models, showing internal connections.

Troubleshooting Common Issues

Electrode Consumption & Contamination

Solutions for electrode usage problems and base metal/electrode contamination.

Setup and Grounding Problems

Advice on electrode dimensions, cable layout, and grounding issues.

Troubleshooting Advanced Issues

Extension Cables and Overheating

Troubleshooting advice for extension cable capacity and unit overheating issues.

Arc Starting and Transfer

Solutions for issues related to arc initiation and transfer.

Inverter 80 Spare Parts

Inverter 80 Parts Diagram

Diagram identifying individual spare parts for the Inverter 80.

Inverter 80 Parts List

Detailed list of spare parts for the Inverter 80 with product codes and images.

Inverter 125; 140 Spare Parts

Inverter 125; 140 Parts Diagram

Diagram identifying individual spare parts for the Inverter 125 / 140.

Inverter 125; 140 Parts List

Detailed list of spare parts for Inverter 125/140 with product codes and images.

Warranty Information

Warranty Subject and Conditions

Details on the product warranty period, coverage, exclusions, and conditions.

Warranty Registration

Warranty Form Instructions

Guidelines for customers to retain and complete the warranty form for service registration.

Contact and Manufacturer Information

Manufacturer and Contact Details

Information about the manufacturer, division, address, phone number, and website.

WeldCorp INVERTER 80 Specifications

General IconGeneral
Input Voltage220V
Input Frequency50/60Hz
Output Current Range10-80A
Duty Cycle60% at 80A
Protection ClassIP21S

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