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Westerbeke 4.5 KW BCGTC - 60 Hz - User Manual

Westerbeke 4.5 KW BCGTC - 60 Hz
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I
OPERATORS
MANUAL
WESTERBEKE
GASOLINE
GENERATOR
CARBURETOR
MODELS
4.5
KW
BCGTC
-
60
Hz
3.
75KW
BCGTC
-
50
Hz
7.2
KW
BCGTC
-
60
Hz
6.0
KW
BCGTC
-
50
Hz
9.6
KW
BCGTC
-
60
Hz
8.0
KW
BCGTC
-
50
Hz
Single
Phase
PUBUCATION 42832
1
st
Edition / September 1997
~
WESJ'ERBEKE
WES
T
ERBEKE
CORPORATION
·
AVON
INDUSTRIAL
PARK
AVON
,
MA
02322
TEL:
(SOB)
588-7700 ·
FAX:
(SOB)
559-9323
~~.,"""
~M'A
M~mber
Naiio1l41
Morine
M
o.twfoctu~rsASS()CiD.tion

Table of Contents

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Summary

SAFETY INSTRUCTIONS

ELECTRIC SHOCK PREVENTION

Safety measures to prevent electrical shock hazards during operation and maintenance.

BURN PREVENTION

Guidelines to prevent burns from hot engine parts or fire hazards.

EXPLOSION PREVENTION

Safety measures to prevent explosions from fuel vapors and battery hazards.

CONTINUED SAFETY INSTRUCTIONS

ACCIDENTAL STARTING AND BATTERY HAZARDS

Precautions against accidental starting and dangers associated with battery handling and explosion.

TOXIC EXHAUST GASES

Warnings and symptoms related to poisonous carbon monoxide exhaust fumes.

MOVING PARTS HAZARDS

Safety advice to avoid injury from rotating or moving parts of the generator.

INSTALLATION PROCEDURES

SIPHON-BREAK AND EXHAUST SYSTEM

Requirements for siphon breaks and marine-certified exhaust systems to prevent water ingress.

CONTROL PANELS

GENERATOR AND REMOTE PANEL OPERATION

Description of controls and indicators on generator and remote panels for operation.

SAFETY SHUTDOWN SWITCHES

SHUTDOWN SWITCH DESCRIPTIONS

Details on high exhaust temp, high water temp, and low oil pressure shutdown switches.

INITIAL START-UP PREPARATIONS

PRESTART INSPECTION CHECKLIST

Comprehensive pre-start checks for the generator before initial operation.

OPERATING INSTRUCTIONS

GENERATOR AND REMOTE PANEL START;STOP

Step-by-step instructions for starting and stopping the generator using panel controls.

BREAK-IN PROCEDURE AND DAILY CHECKS

INITIAL BREAK-IN AND LOAD MANAGEMENT

Guidelines for the initial break-in period, including load application and overload avoidance.

MAINTENANCE SCHEDULE

ENGINE COOLING SYSTEM MAINTENANCE

DC ELECTRICAL SYSTEM WIRING DIAGRAM

WIRING DIAGRAM #42834

Detailed wiring diagram for the generator's DC electrical system.

DC ELECTRICAL SYSTEM WIRING SCHEMATIC

WIRING SCHEMATIC #42834

Schematic representation of the generator's DC electrical system for troubleshooting.

DC ELECTRICAL SYSTEM REMOTE PANEL WIRING

REMOTE PANEL WIRING DIAGRAM #42857

Wiring diagram specific to the remote control panels.

ENGINE ADJUSTMENTS AND GOVERNOR SETTINGS

ENGINE SPEED AND GOVERNOR ADJUSTMENTS

Procedures for adjusting engine speed via the governor and its maintenance.

ENGINE ADJUSTMENTS: TIMING BELT REMOVAL AND COMPONENT SERVICE

TIMING BELT REMOVAL AND INSPECTION

Steps for removing and inspecting the timing belt for wear and damage.

ENGINE ADJUSTMENTS: CRANKSHAFT AND TIMING BELT INSTALLATION

ENGINE ADJUSTMENTS: TIMING BELT INSTALLATION

TIMING BELT AND TENSIONER INSTALLATION

Procedures for installing the timing belt tensioner, spring, and the belt itself.

ENGINE TROUBLESHOOTING

BCGTC GENERATOR SPECIFICATIONS

ENGINE AND COOLING SYSTEM SPECIFICATIONS

Detailed specifications for the engine, cooling, and lubricating systems.

FUEL, ELECTRICAL, AND AC GENERATOR SPECIFICATIONS

Specifications for fuel system, electrical system, and AC generator output.

Westerbeke 4.5 KW BCGTC - 60 Hz Specifications

General IconGeneral
BrandWesterbeke
Model4.5 KW BCGTC - 60 Hz
CategoryInverter
LanguageEnglish

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