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Westerbeke 4.5 BCGA - User Manual

Westerbeke 4.5 BCGA
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·
OPERATORS
MANUAL
4.5
BCG(A)
-
60Hz
3.5
BCG(A)·~
50Hz
MARINE
GASOLINE
GENE·RATOR
L
SINGLE
PHASE
---·,,",'
" . -
~
PUBLICATION NO.
037491
NOVEMBER 2018
REVISION
3
••
WESTERBEKE
CORPORATION•
MYLES
STANDISH
INDUSTRIAL
PARK
150
JOHN
HANCOCK
ROAD,
TAUNTON,
MA
02780-7319
U.S.A.
..
~
..
,
TEL:
(508)823-7677
•FAX: (508)884-9688 WEBSITE:.wytw.WESTERBEKE.COM
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Summary

SAFETY INSTRUCTIONS

ELECTRIC SHOCK AND BURN HAZARDS

Warnings and precautions to avoid electric shock hazards during operation and maintenance.

EXPLOSION AND TOXIC GAS RISKS

Addresses hazards from explosions and toxic exhaust gases like carbon monoxide.

SAFETY INSTRUCTIONS (CONTINUED)

ACCIDENTAL STARTING AND BATTERY SAFETY

Covers risks of accidental starting, battery explosion, and acid exposure.

NOISE HAZARDS AND INSTALLATION GUIDELINES

Details risks from hazardous noise and emphasizes operator safety and incapacitation.

EXHAUST GASES AND MOVING PARTS DANGERS

Addresses hazards from carbon monoxide and dangers of moving engine components.

INSTALLATION PROCEDURES

INITIAL START-UP PREPARATIONS

PRE-START INSPECTION CHECKLIST

Lists essential checks before the generator's first start or after prolonged inactivity.

OPERATING INSTRUCTIONS

STARTING AND STOPPING THE GENERATOR

Step-by-step instructions for starting and stopping the generator safely.

OPERATING INSTRUCTIONS (CONTINUED)

FAULT SHUTDOWNS, OVERSPEED, AND REMOTE PANELS

Explains abnormal stops, overspeed shutdowns, and remote panel operation.

BREAK-IN AND DAILY OPERATION

BREAK-IN PROCEDURE, DAILY CHECKS, AND STOPPING

Covers break-in, daily checks, stopping procedures, and generator adjustments.

SAFETY SHUTDOWN SWITCHES

DESCRIPTIONS OF AUTOMATIC SHUTDOWN SWITCHES

Details the function of various automatic shutdown switches like oil pressure, temperature, and overspeed.

MAINTENANCE SCHEDULE

SCHEDULED MAINTENANCE TASKS AND CHECKS

Outlines routine maintenance tasks based on operating hours and calendar intervals.

MAINTENANCE SCHEDULE (CONTINUED)

PERIODIC MAINTENANCE INTERVALS AND CATALYTIC CONVERTER

Continues the schedule for maintenance tasks at 250, 500, and 1000 operating hours.

COOLING SYSTEM OVERVIEW

ENGINE OIL CHANGE PROCEDURES

OIL DRAIN, FILTER REPLACEMENT, AND OIL PRESSURE

Details the steps for changing engine oil, replacing the filter, and checking oil pressure.

STARTER MOTOR OPERATION AND TESTING

STARTER MOTOR COMPONENTS, TESTS, AND ADJUSTMENT

Describes the starter motor's sections, adjustment, repair, and testing procedures.

STARTER MOTOR DISASSEMBLY

STARTER MOTOR TESTS AND STEP-BY-STEP DISASSEMBLY

Details attraction, holding, return tests, and the step-by-step disassembly of the starter motor.

BATTERY CHARGING CIRCUIT

BATTERY CHARGING CIRCUIT OPERATION

ENGINE TROUBLESHOOTING GUIDE

COMMON ENGINE STARTING AND RUNNING PROBLEMS

Lists likely causes for an engine not cranking, failing to start, or shutting down unexpectedly.

ENGINE TROUBLESHOOTING (CONTINUED)

ENGINE PERFORMANCE AND EMISSION ISSUES

Addresses engine misfires, backfires, overheating, oil pressure issues, and exhaust smoke causes.

ENGINE ADJUSTMENTS AND GOVERNOR SERVICE

ENGINE TUNE-UP SPECIFICATIONS

ENGINE ADJUSTMENT PROCEDURES

LAY-UP AND RECOMMISSIONING PROCEDURES

LAY-UP AND RECOMMISSIONING (CONTINUED)

BCG GENERATOR SPECIFICATIONS

BCG GENERATOR SPECIFICATIONS (CONTINUED)

TORQUE SPECIFICATIONS

Summary

SAFETY INSTRUCTIONS

ELECTRIC SHOCK AND BURN HAZARDS

Warnings and precautions to avoid electric shock hazards during operation and maintenance.

EXPLOSION AND TOXIC GAS RISKS

Addresses hazards from explosions and toxic exhaust gases like carbon monoxide.

SAFETY INSTRUCTIONS (CONTINUED)

ACCIDENTAL STARTING AND BATTERY SAFETY

Covers risks of accidental starting, battery explosion, and acid exposure.

NOISE HAZARDS AND INSTALLATION GUIDELINES

Details risks from hazardous noise and emphasizes operator safety and incapacitation.

EXHAUST GASES AND MOVING PARTS DANGERS

Addresses hazards from carbon monoxide and dangers of moving engine components.

INSTALLATION PROCEDURES

INITIAL START-UP PREPARATIONS

PRE-START INSPECTION CHECKLIST

Lists essential checks before the generator's first start or after prolonged inactivity.

OPERATING INSTRUCTIONS

STARTING AND STOPPING THE GENERATOR

Step-by-step instructions for starting and stopping the generator safely.

OPERATING INSTRUCTIONS (CONTINUED)

FAULT SHUTDOWNS, OVERSPEED, AND REMOTE PANELS

Explains abnormal stops, overspeed shutdowns, and remote panel operation.

BREAK-IN AND DAILY OPERATION

BREAK-IN PROCEDURE, DAILY CHECKS, AND STOPPING

Covers break-in, daily checks, stopping procedures, and generator adjustments.

SAFETY SHUTDOWN SWITCHES

DESCRIPTIONS OF AUTOMATIC SHUTDOWN SWITCHES

Details the function of various automatic shutdown switches like oil pressure, temperature, and overspeed.

MAINTENANCE SCHEDULE

SCHEDULED MAINTENANCE TASKS AND CHECKS

Outlines routine maintenance tasks based on operating hours and calendar intervals.

MAINTENANCE SCHEDULE (CONTINUED)

PERIODIC MAINTENANCE INTERVALS AND CATALYTIC CONVERTER

Continues the schedule for maintenance tasks at 250, 500, and 1000 operating hours.

COOLING SYSTEM OVERVIEW

ENGINE OIL CHANGE PROCEDURES

OIL DRAIN, FILTER REPLACEMENT, AND OIL PRESSURE

Details the steps for changing engine oil, replacing the filter, and checking oil pressure.

STARTER MOTOR OPERATION AND TESTING

STARTER MOTOR COMPONENTS, TESTS, AND ADJUSTMENT

Describes the starter motor's sections, adjustment, repair, and testing procedures.

STARTER MOTOR DISASSEMBLY

STARTER MOTOR TESTS AND STEP-BY-STEP DISASSEMBLY

Details attraction, holding, return tests, and the step-by-step disassembly of the starter motor.

BATTERY CHARGING CIRCUIT

BATTERY CHARGING CIRCUIT OPERATION

ENGINE TROUBLESHOOTING GUIDE

COMMON ENGINE STARTING AND RUNNING PROBLEMS

Lists likely causes for an engine not cranking, failing to start, or shutting down unexpectedly.

ENGINE TROUBLESHOOTING (CONTINUED)

ENGINE PERFORMANCE AND EMISSION ISSUES

Addresses engine misfires, backfires, overheating, oil pressure issues, and exhaust smoke causes.

ENGINE ADJUSTMENTS AND GOVERNOR SERVICE

ENGINE TUNE-UP SPECIFICATIONS

ENGINE ADJUSTMENT PROCEDURES

LAY-UP AND RECOMMISSIONING PROCEDURES

LAY-UP AND RECOMMISSIONING (CONTINUED)

BCG GENERATOR SPECIFICATIONS

BCG GENERATOR SPECIFICATIONS (CONTINUED)

TORQUE SPECIFICATIONS

Westerbeke 4.5 BCGA Specifications

General IconGeneral
BrandWesterbeke
Model4.5 BCGA
CategoryInverter
LanguageEnglish

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