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Westerbeke 3.5 SBCG - User Manual

Westerbeke 3.5 SBCG
60 pages
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OPERATORS.
MANUAL
3.5
SBCG
60Hz
and
50Hz
· ·
Single
Phase
GASOLINE
ERATOR
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Summary

Safety Instructions

Prevent Electric Shock

Guidelines for avoiding electrical hazards during operation and maintenance.

Prevent Burns - Hot Engine

Warnings and precautions regarding hot engine parts and exhaust system components.

Prevent Burns - Fire

Safety measures to prevent flash fires and hazards associated with fuel and vapors.

Prevent Burns - Explosion

Precautions for refueling and handling fuel vapors to prevent explosions.

Accidental Starting

Battery Explosion

Toxic Exhaust Gases

Avoid Moving Parts

Hazardous Noise

Carbon Monoxide CO; Low-CO Generators Important Information

Inspection

Procedures for inspecting and maintaining the generator's CO reduction system.

Installation

Rigging and Lifting

Procedures and safety advice for rigging and lifting the engine/generator unit.

Location and Mounting

Guidelines for selecting a proper location and mounting platform for the generator.

Carbon Monoxide Detector

Installation;Exhaust System

Fuel, Engine Oil and Engine Coolant

Control Panel - Start;Stop Panel

Description

Instructions for starting and stopping the generator using the control panel and remote panels.

Failure to Start

Troubleshooting steps for when the engine fails to start or cranks excessively.

Shutdown

Explanation of automatic shutdown circuits and their causes.

Preparations for Initial Start-Up

Prestart Inspection

Checklist of items to inspect before starting the generator for the first time or after a layoff.

Coolant

Procedures for checking and filling the engine coolant and recovery tank.

Initial Priming of the Fuel System

Safety Shutdown Sensors and Switches

High Exhaust Temperature Switch

Function of the exhaust temperature switch in engine shutdown.

Engine DC Circuit Breaker

Description of the DC circuit breaker and its function as an emergency stop.

Oil Pressure Sensor

How the oil pressure sensor affects the ECU and indicates low oil pressure.

Oil Pressure Switch

Function of the oil pressure switch in shutting down the engine when pressure is low.

Water Temperature Sensor

Role of the water temperature sensor in monitoring coolant temperature and triggering warnings/shutdowns.

High;Low RPM Shutdown

How the ECU monitors RPM and initiates shutdowns for over/under speed.

Maintenance Schedule

Engine Lubricating Oil

Changing the Engine Oil

Step-by-step guide for draining and changing the engine oil.

Changing the Oil Filter

Procedure for removing and installing the oil filter, including gasket preparation.

Fuel System

Bleeding the Fuel System

Procedure for bleeding air from the fuel system after servicing.

Cooling System

Thermostat

Function of the thermostat in controlling engine operating temperature and replacement procedure.

Changing Coolant

Importance of changing coolant and potential issues with contamination.

Refilling the Coolant

Step-by-step guide for refilling the engine cooling system after draining.

Cooling System; Water Pumps

Changing the Water Pump Impellers

Detailed instructions for disassembling, inspecting, and reassembling water pumps.

DC Circuit;Battery

Engine Components

Spark Plugs

Instructions for inspecting, cleaning, and gapping spark plugs, including torque specifications.

Engine Adjustments

Generator Drive Belt (Adjusting)

Procedures for adjusting the generator drive belt tension for older and newer models.

Engine Compression Test

Steps for performing an engine compression test, including standard pressures.

Raw Water Pump

Engine Troubleshooting

Engine Troubleshooting;Software Diagnostics

Software Diagnostics

Wiring Diagram #54609 DC Control Panel

Wiring Diagram #54609 ECU Components

Wiring Diagram #54609 Engine Block Components

Wiring Diagram #54609 Exhaust System Components

Wiring Diagram #54609 Fuel System

SBCG Description and Troubleshooting

Troubleshooting Chart

Common causes and faults for the SBCG generator when no AC output voltage is present.

SBCG Winding Resistances;Internal Wiring Diagram

Lay-Up & Recommissioning

3.5 KW SBCG Generator Specifications

Summary

Safety Instructions

Prevent Electric Shock

Guidelines for avoiding electrical hazards during operation and maintenance.

Prevent Burns - Hot Engine

Warnings and precautions regarding hot engine parts and exhaust system components.

Prevent Burns - Fire

Safety measures to prevent flash fires and hazards associated with fuel and vapors.

Prevent Burns - Explosion

Precautions for refueling and handling fuel vapors to prevent explosions.

Accidental Starting

Battery Explosion

Toxic Exhaust Gases

Avoid Moving Parts

Hazardous Noise

Carbon Monoxide CO; Low-CO Generators Important Information

Inspection

Procedures for inspecting and maintaining the generator's CO reduction system.

Installation

Rigging and Lifting

Procedures and safety advice for rigging and lifting the engine/generator unit.

Location and Mounting

Guidelines for selecting a proper location and mounting platform for the generator.

Carbon Monoxide Detector

Installation;Exhaust System

Fuel, Engine Oil and Engine Coolant

Control Panel - Start;Stop Panel

Description

Instructions for starting and stopping the generator using the control panel and remote panels.

Failure to Start

Troubleshooting steps for when the engine fails to start or cranks excessively.

Shutdown

Explanation of automatic shutdown circuits and their causes.

Preparations for Initial Start-Up

Prestart Inspection

Checklist of items to inspect before starting the generator for the first time or after a layoff.

Coolant

Procedures for checking and filling the engine coolant and recovery tank.

Initial Priming of the Fuel System

Safety Shutdown Sensors and Switches

High Exhaust Temperature Switch

Function of the exhaust temperature switch in engine shutdown.

Engine DC Circuit Breaker

Description of the DC circuit breaker and its function as an emergency stop.

Oil Pressure Sensor

How the oil pressure sensor affects the ECU and indicates low oil pressure.

Oil Pressure Switch

Function of the oil pressure switch in shutting down the engine when pressure is low.

Water Temperature Sensor

Role of the water temperature sensor in monitoring coolant temperature and triggering warnings/shutdowns.

High;Low RPM Shutdown

How the ECU monitors RPM and initiates shutdowns for over/under speed.

Maintenance Schedule

Engine Lubricating Oil

Changing the Engine Oil

Step-by-step guide for draining and changing the engine oil.

Changing the Oil Filter

Procedure for removing and installing the oil filter, including gasket preparation.

Fuel System

Bleeding the Fuel System

Procedure for bleeding air from the fuel system after servicing.

Cooling System

Thermostat

Function of the thermostat in controlling engine operating temperature and replacement procedure.

Changing Coolant

Importance of changing coolant and potential issues with contamination.

Refilling the Coolant

Step-by-step guide for refilling the engine cooling system after draining.

Cooling System; Water Pumps

Changing the Water Pump Impellers

Detailed instructions for disassembling, inspecting, and reassembling water pumps.

DC Circuit;Battery

Engine Components

Spark Plugs

Instructions for inspecting, cleaning, and gapping spark plugs, including torque specifications.

Engine Adjustments

Generator Drive Belt (Adjusting)

Procedures for adjusting the generator drive belt tension for older and newer models.

Engine Compression Test

Steps for performing an engine compression test, including standard pressures.

Raw Water Pump

Engine Troubleshooting

Engine Troubleshooting;Software Diagnostics

Software Diagnostics

Wiring Diagram #54609 DC Control Panel

Wiring Diagram #54609 ECU Components

Wiring Diagram #54609 Engine Block Components

Wiring Diagram #54609 Exhaust System Components

Wiring Diagram #54609 Fuel System

SBCG Description and Troubleshooting

Troubleshooting Chart

Common causes and faults for the SBCG generator when no AC output voltage is present.

SBCG Winding Resistances;Internal Wiring Diagram

Lay-Up & Recommissioning

3.5 KW SBCG Generator Specifications

Westerbeke 3.5 SBCG Specifications

General IconGeneral
BrandWesterbeke
Model3.5 SBCG
CategoryInverter
LanguageEnglish

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