Westerbeke 3.5 SBCG - Table of Contents

TABLE OF CONTENTS
Parts Identification ............................................. 2
Introduction ......................................................... 3
Engine Components ........................................... 20
Spark Plugs .... : ............................................. 22
lnstanation .......................................................... 5
Catn Sensor .................................................. 23
Rigging and Lifting .......................................
5
Location and Mounting ................................. 5
Raw Water Discharge .................................... 6
Air Screen ........................................... ; ........ 20
ECU ............................................................. 20
Engine Adjustments ........................................... 21
Raw Water Supply Hose ................................ 6
Adjusting the Drive Belt ............................. 21
Measuring Back Pressure ................................... 6
Changing Catalyst ............................................... 6
Fuel, Engine Oil and Engine Coolaat .................. 7
Control Panels • Starting/Stopping Procedure ... 8
Remote Panel ................................................. 8
Preparations for Initial Start·Up ......................... 9
Pre-Start Inspection ....................................... 9
Initial Priming the Fuel System ........................ 1 o
Safety ShutdOWD SWitches ................................ 11·
Maintenance Schedule ..................................... 12
Engine Lubricating System ............................... 14
Changing the Engine Oil.. ........................... 14
Fuel System ....................................................... 15
Changing the Fuel Filter .............................. 15
Fuel Pump .................................................... 15
Inlet Fuel Filter ............................................ 15
Cooling System .................................................. l6
Changing Coolant ........................................ 16
Thermostat ................................................... 17
' ' Hear Exchanger .................................... ,.~ ..... 11
Water Pumps ........................................ :.: ..... 18
Water Intake Strainer ................................... 18
Oil Pressure .................................................
21
Engine Compression Test. ........................... 22
Water Pump Belt. ......................................... 22
Valve Clearance ........................................... 23
Replacing the Tuning Belt. .......................... 24
Bleeding the Fuel System ................................. 25
Raw Water Pump (Exploded View) .................... 26
Engine Troubleshooting ..................................... 28
Software Diagnostics .................................. .30
Wiring Diagrams
DC Control Panel ........................................ 36
ECU Components ........................................ 37
Engine Block ~.omponents .......................... 38
Exhaust System Components ......................
39
Fuel Systein .................................................. 39
Throttle Body ............................................... 39
Auxiliary Hamess ..... ~ ............ ~ ..................... 39
Generator· lnfoi'IQ8tion ....................................... 40
BCG Troubleshooting ........................................ .41
SBCG Internal Wiring Dlagram .......................... 42.
Lay·Up,and Recommissioning .......................... .43
Generator SpecHicaUons .................................. 44
DC Circuit/Battery ............... ~ ............................. 19
Suggested Spare Parts ....................................... 45
Shore Power Traasfer Switch ............................ l9
I..,.,~WESTII!ERSilKE
Engines & Generators
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