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Westerbeke
Portable Generator
9.5 MCGA 60 Hz
Westerbeke 9.5 MCGA 60 Hz User Manual
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Table of Contents
Table of Contents
4
Important Safety Information
7
Introduction
10
Quick Start Operators Guide
10
Documentation
10
Parts Diagram
11
Figure 1: Parts Diagram
11
Warranty Procedures
12
Figure 2: Customer Identification Card
12
Figure 3: Product Serial Number, Model Number, and Other Specifications
12
Conventions Used in this Manual
13
Manuals and Software
13
Checklist: Protecting Your Investment
13
Gasoline Engines
13
Amperage Drain
14
Ordering Parts
14
Spare Parts, Kits, and Accessories
14
Figure 4: Spare Parts Kit
14
Figure 5: Suggested Spare Parts
15
Installation
16
Codes and Regulations
16
Carbon Monoxide Detector
16
Siphon-Break Requirements
16
Figure 6: Siphon-Break (Anti-Siphon Valve) with Stainless Steel Loop
16
Exhaust System Requirements
17
Startup and Basic Operation
18
Fuel Source
18
Fuel Supply Components
18
Engine Oil
18
Engine Coolant
18
Coolant Recovery Tank
19
How to Bleed the Fuel System
19
Figure 7: Engine Coolant Recovery Tank
19
How to Start and Stop the Generator
20
Figure 8: Fuel System
20
Figure 9: Control Panel DC Circuit Breaker and Start/Stop Switch
21
Safety Shutdown Switches and Leds
22
Figure 10: Remote Start/Stop Panels
22
Figure 11: Exhaust Temperature Switch
23
Figure 12: Coolant Temperature Sensor
23
Break-In Procedure
24
Checklist: Initial Startup
24
Figure 13: Control Panel DC Circuit Breaker
24
Figure 14: Engine Oil and Coolant System Components
25
Checklist: Daily Startup
26
Maintenance
27
Maintenance Schedule
27
Maintenance: Fuel System
29
Figure 15: Fuel System Components
29
Figure 16: Harness Lift Pump DC Auxiliary Power Adapter
30
Maintenance: Cooling System
31
Figure 17: Coolant System
31
Figure 18: Cooling System Heat Exchanger (Left) and Thermostat (Right)
33
Maintenance: Engine
34
Figure 19: Engine Oil Drain Hose (Left) and Oil Filter Assembly (Right)
35
Figure 20: Engine Oil System Componets
36
Figure 22: Air Screen/Flame Arrestor
37
Figure 23: Engine Oil Filter, Oil Pressure Sender, and Oil Pressure Switch
37
Figure 24: Battery Charger and 30A Fuse
38
Maintenance: Connections, Motors, and Circuit Breakers
39
Figure 25: Catalyst Installation
39
Figure 26: BC Generator AC Terminal Connections
41
Figure 27: Generator Windings Schematic Diagram
41
Figure 28: Shore Power Transfer Switch
42
Figure 29: Shore Power Transfer Switch Configurations
42
Diagnostics and Troubleshooting
43
Diagnostics Software for Microsoft Windows
43
Figure 30: Typical Diagnostic Software Kit (Control Box, Cable, and Other Components)
43
Engine Troubleshooting
44
Wiring Diagrams
45
Remote Start/Stop Panels
45
Figure 31: Wiring Diagram for Start/Stop Panel with Fault Display
45
Figure 32: Wiring Diagram for Start/Stop Panel Rocker Switch Only
45
Lay-Up and Recommissioning
46
Lay-Up Prep: Lubrication System
46
Lay-Up Prep: Batteries
46
Lay-Up Prep: Cylinder Lubrication
46
Lay-Up Prep: Fuel System
46
Lay-Up Prep: Starter Motor
46
Lay-Up Prep: Raw Water Cooling Circuit
47
Lay-Up Prep: Intake Manifold
47
Lay-Up Prep: Spare Parts
47
How to Recommission after a Lay-Up
47
Generator Specifications
48
Specifications: Engine
48
Specifications: Fuel System
48
Specifications: Electrical System
48
Specifications: Air Requirements
48
Specifications: Cooling System
49
Specifications: Lubrication System
49
Specifications: AC Generator (Single Phase)
49
Specifications: Ignition System
49
9.9 Specifications: Engine Component Tightening Torque
50
Figure 21: Spark Plug
50
4
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Westerbeke 9.5 MCGA 60 Hz Specifications
General
Brand
Westerbeke
Model
9.5 MCGA 60 Hz
Category
Portable Generator
Language
English
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