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Westerbeke BTD 8.0 KW 60Hz - User Manual

Westerbeke BTD 8.0 KW 60Hz
98 pages
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OPERATOR'S
MANUAL
&
INSTALLATION GUIDE
WESTERBEKE
CORPORATION
DIESEL
GENERA TORS
SINGLE
AND
THREE
PHASE
MODEL
BTD 8.0 KW, 10.0 KW, 11.0 KW
BTD & A 12.5 KW 60
HERTZ
MODEL
BTD 6.0 KW, 7.5 KW, 8.3 KW
BTD & A 9.4 KW 50
HERTZ
Publication # 036746
EDITION
THREE
February 1994
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Summary

SAFETY PRECAUTIONS

General Safety Guidelines

Covers warning symbols, toxic gases, fuel, electric shock, and moving parts.

GENERAL INFORMATION

Manual Introduction

Purpose, procedures, maintenance, troubleshooting overview.

Diesel Engine Overview

Compares diesel to gasoline engines, key differences.

Parts Ordering Information

How to identify and order replacement parts.

GENERATOR SPECIFICATIONS

BTD 8.0 KW Specifications

Key specs for the 8.0 KW model including engine and AC generator.

System Specifications

Fuel, cooling, lubrication, electrical, AC generator details.

BTD 10.0 KW Specifications

Key specs for the 10.0 KW model including engine and AC generator.

BTD 11.0 KW Specifications

Key specs for the 11.0 KW model including engine and AC generator.

BTD 12.5 KW Specifications

Key specs for the 12.5 KW model including engine and AC generator.

BTDA 12.5 KW Specifications

Key specs for the BTDA 12.5 KW model including engine and AC generator.

INSTALLATION CHECKS

General Installation Checks

Importance of proper installation and checks.

Location, Ventilation, and Exhaust

Guidelines for location, ventilation, and exhaust system installation.

Fuel, Electrical, Battery, and AC Connections

Checks for fuel, electrical, battery, and AC connections.

OPERATION GUIDE

Preparation and Starting

Steps for preparing and starting the generator.

Stopping and Break-In

Procedures for stopping and initial break-in.

Starting Under Various Conditions

Starting procedures for normal and cold weather.

SYSTEM DETAILS AND MAINTENANCE

Fuel System

Details on fuel, filters, priming, and injection pump.

Electrical System and Diagrams

DC/AC circuits, battery, alternator, wiring diagrams.

Cooling System

Fresh water, antifreeze, sea water circuits, and pump.

Lubrication System

Engine oil, viscosity, pressure, and filter change.

GENERATOR COMPONENTS AND OPERATION

BT Generator Description

Generator function, voltage adjustment, and AC distribution.

Wiring Diagrams

Internal wiring schematics for different models.

Optional Voltage Regulator

Information on installation and adjustments.

ENGINE CONTROL PANEL

Control Panel Overview

Description of the control panel and instruments.

Switch Functions and Operation

Details on PREHEAT, START, STOP switches and engine operation.

TROUBLESHOOTING AND WIRE SIZING

Engine Troubleshooting Guide

Table for diagnosing and fixing engine problems.

DC Wire Sizing Chart

Chart for sizing DC wires based on voltage drop.

MAINTENANCE AND ADJUSTMENTS

Preventive Maintenance Schedules

Daily, monthly, and hourly maintenance tasks.

Engine Adjustments

Valve clearance and injection timing adjustments.

Generator Adjustments

Engine speed and voltage adjustments for frequency.

LAY-UP AND RECOMMISSIONING

Lay-Up Procedures

Preparing systems for storage and recommissioning.

Spares and Battery Preparation

Checking spares, battery prep, and recommissioning steps.

HARDWARE AND ACCESSORIES

Torque Specifications

Standard and model-specific hardware tightening torques.

Power Take-Off (PTO) Adapter Kits

Information on optional PTO adapter kits.

Westerbeke BTD 8.0 KW 60Hz Specifications

General IconGeneral
ModelBTD 8.0 KW 60Hz
Power Output8.0 kW
Frequency60 Hz
Fuel TypeDiesel
Voltage120/240V
Starting SystemElectric
Cooling SystemLiquid Cooled

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