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Westerbeke BCGB - User Manual

Westerbeke BCGB
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SERVICE
MANUAL
BCGB
G.-.
..
~
PUBLICATION
NO.44898
JUNE
2000
1ST
EDITION
WESTERBEKE CORPORA
TION·
150 JOHN HANCOCK ROAD
MYLES STANDISH INDUSTRIAL
PARK·
TAUNTON
MA
02780
WEBSITE:
www.WESTERBEKE.COM
m
N~A
Member
National
MariM
Manufacturers
Association
••••
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Summary

Safety Instructions

General Safety Precautions

Covers electric shock, burns, accidental starting, moving parts, and noise hazards.

Fuel and Explosion Hazards

Details risks associated with fuel handling, fire, and explosion prevention.

Battery and Exhaust Gas Safety

Outlines hazards related to battery handling and toxic exhaust gases.

Installation Guidelines

Engine Overhaul and Testing

Determining Engine Overhaul Period

Guidance on identifying when an engine requires an overhaul based on symptoms.

Engine Disassembly Procedures

Step-by-step instructions for engine disassembly.

Oil Pressure and Compression Testing

Testing Engine Oil Pressure

Procedures for testing engine oil pressure and interpretation of results.

Engine Compression Testing

Steps for performing engine compression tests and analyzing readings.

BCGB Generator Troubleshooting

Starting and Exhaust Smoke Issues

Troubleshooting common problems like hard starting and smoky exhaust.

Oil Consumption, Level, and Leakage Issues

Addresses issues with oil consumption, rising oil levels, and leaks.

Engine Noise and Compression Problems

Diagnosing engine noise and low compression issues.

Engine Assembly and Disassembly

Timing Belt Maintenance

Cylinder Head and Valve Service

Camshaft and Rocker Arm Service

Piston and Connecting Rod Service

Crankshaft and Bearing Service

Carburetor Rebuild and Adjustment

Engine Adjustments

Generator Electrical Testing and Troubleshooting

Generator Troubleshooting Chart

Fault finding chart for common generator electrical issues.

Wiring Schematics and Diagnostics

Includes wiring diagrams and schematics for generator circuits.

Rotating Field and Exciter Circuit Tests

Tests for generator windings, diodes, and exciter circuits.

Battery Charging and Bridge Rectifier Tests

Procedures for testing the battery charging circuit and bridge rectifier.

Integral Controller Testing

Testing the integral controller for battery charging function.

Summary

Safety Instructions

General Safety Precautions

Covers electric shock, burns, accidental starting, moving parts, and noise hazards.

Fuel and Explosion Hazards

Details risks associated with fuel handling, fire, and explosion prevention.

Battery and Exhaust Gas Safety

Outlines hazards related to battery handling and toxic exhaust gases.

Installation Guidelines

Engine Overhaul and Testing

Determining Engine Overhaul Period

Guidance on identifying when an engine requires an overhaul based on symptoms.

Engine Disassembly Procedures

Step-by-step instructions for engine disassembly.

Oil Pressure and Compression Testing

Testing Engine Oil Pressure

Procedures for testing engine oil pressure and interpretation of results.

Engine Compression Testing

Steps for performing engine compression tests and analyzing readings.

BCGB Generator Troubleshooting

Starting and Exhaust Smoke Issues

Troubleshooting common problems like hard starting and smoky exhaust.

Oil Consumption, Level, and Leakage Issues

Addresses issues with oil consumption, rising oil levels, and leaks.

Engine Noise and Compression Problems

Diagnosing engine noise and low compression issues.

Engine Assembly and Disassembly

Timing Belt Maintenance

Cylinder Head and Valve Service

Camshaft and Rocker Arm Service

Piston and Connecting Rod Service

Crankshaft and Bearing Service

Carburetor Rebuild and Adjustment

Engine Adjustments

Generator Electrical Testing and Troubleshooting

Generator Troubleshooting Chart

Fault finding chart for common generator electrical issues.

Wiring Schematics and Diagnostics

Includes wiring diagrams and schematics for generator circuits.

Rotating Field and Exciter Circuit Tests

Tests for generator windings, diodes, and exciter circuits.

Battery Charging and Bridge Rectifier Tests

Procedures for testing the battery charging circuit and bridge rectifier.

Integral Controller Testing

Testing the integral controller for battery charging function.

Westerbeke BCGB Specifications

General IconGeneral
Fuel TypeGasoline
Displacement389 cc
Engine TypeOHV
Fuel Tank Capacity6.6 gal
Starting SystemElectric Start
Outlets2x 120V 20A, 1x 120/240V 30A

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