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Westerbeke
Portable Generator
BCGB
Westerbeke BCGB User Manual
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SERVICE
MANUAL
BCGB
G.-.
..
~
PUBLICATION
NO.44898
JUNE
2000
1ST
EDITION
WESTERBEKE
CORPORA
TION·
150
JOHN
HANCOCK
ROAD
MYLES
STANDISH
INDUSTRIAL
PARK·
TAUNTON
MA
02780
WEBSITE:
www.WESTERBEKE.COM
m
N~A
Member
National
MariM
Manufacturers
Association
••••
2
Table of Contents
Table of Contents
8
Parts Identification
9
Testing for Overhaul
10
Testing Oil Pressure/Compression
11
Engine Troubleshooting
13
Assembly Information
14
Sealants and Lubricants
14
Bolts and Fasteners
14
Generator/Engine Disassembly
15
Engine Disassembly
16
Timing Belt Disassembly
18
Timing Belt
20
Cylinder Head and Valves
22
Camshaft and Rocker Arms
26
Piston and Connecting Rods
28
Front Case/Counterbalance Shaft and Oil Pan
33
Front Case/Counterbalance Shaft and Oil Pump
35
Front Case/Oil Pump and Oil Pan
36
Crankshaft/Bearings and Oil Seal
37
Cylinder Block Inspection and Piston Clearance
40
Distributor
41
Coolant Circulating Pump
42
Exhaust Manifold/Heat Exchanger
43
Raw Water Pump
44
Rebuilding the Carburetor
46
Starter Motor
49
Engine Adjustments
52
Engine Speed Hertz Adjustment
52
Spark Plugs
53
Valve Clearance Adjustment
54
Ignition Timing
54
Component Testing
55
Wiring Diagram
56
Wiring Schematic
57
Wiring Schematic
58
Service Data/Standards and Limits
59
Hardware Torques
61
Standard Hardware
62
Sealants and Lubricants
62
Specifications
63
Special Tools - Engine
64
Bc Generator Electrical Testing
65
Special Tools - Generator
79
Engine Generator Troubleshooting
80
[Chart]
80
Metric Conversions Data
82
Metric Conversions [Chart]
83
Index
84
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Westerbeke BCGB Specifications
General
Fuel Type
Gasoline
Displacement
389 cc
Engine Type
OHV
Fuel Tank Capacity
6.6 gal
Starting System
Electric Start
Outlets
2x 120V 20A, 1x 120/240V 30A
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