SPECIAL
TOOLS
•
GENERATOR
FIELD
FABRICATED
TOOLS
These drawings provide a means by which simple tools can
be
made
to
assist in the removal
of
the generator end from the
engine
and
in
the replacement
of
the generator end on the engine.
A
local
machine shop should
be
able to fabricate these tools at a
modest price, but first check with your local WES1ERBEKE
dealer to see if these tools are on hand for loan.
Housing
Puller
Tool
This tool allows the bearing in the generator housing to be
gently pushed straight off the housing without any twisting.
If
a nut
of
the same specifications as that
of
the tapped hole in
the pilot tool were to be welded on the end
of
the eye bolt, this
tool would be able to pull the bearing back into place without
any
twisting. Please refer to these drawings before the genera-
tor end
is
removed.
HOUSING
PULLER
TOOL
(FIELD
FABRICATED)
1/2-13
UNC
Store-bought
eye
bolt
with
tapered
tip.
\
4" /
45°
(101.~
mm)=---1
Taper
/'
J
~'\
/~/
3.346"
(85
mm)
"'
Dia
B.C.
r-~4--,~
1
r---~~--
__
_
)?{
£;
2."
/
----
Weld
a
1/2-13
UNC
Hex
Nut
to
one
side
of
this
center
hole.
1/2"
(12.7
mm)
Dia.
Drill
Typ.
4
holes
Material:
Cold-rolled
Steel
Lifting
Eye
Tool
This tool allows a mechanic to safely remove the generator
end from the engine by attaching this Generator End Lifting
Eye to the four screw holes located under the control panel.
To
use this Lifting Eye, remove the generator's control panel and
screw the Lifting Eye to the generator end.
~
2-1/2"
(63.5
mm)
4
HOLES
1/4"
(6
mm)
-'-
/
.
Center
lifting
eye
on
baseplate
and
weld
securely.
Disk
Alignment
Tool
This tool allows a mechaI).ic to safely remove and install the
generator drive disks by aligning the disks with the Drive Plate
Guide Pin. The
Pin screws into the flywheel and acts
as
a
guide. Also the pin helps to support some
of
the rotor and the
drive plate's weight while removing or replacing these parts.
ammmmmm
5
Material: One
M8
bolt with the hex head machined off and a
screwdriver slot
cut
in the machined end.
Pilot
Tool
Screwed into the end
of
the rotor shaft, this tool can be
used to pull the stator assembly away from the engine
without damaging the stator windings. This tool can be
used at reassembly.
t
o(~---8"----~~
I
(203.2
mm)
ROUNO
TIP
'6:.~~f§Pc~1
=----12-"
---l-I
~---~I
15.5
mm
Drill
~-<-----(304.8
mm)--------_~-
1-1/4"
(31.75
mm)
Deep
M18
x
1.5
Pitch
Tap
1"
(25.4
mm)
Deep
PROPER
USE
OF
HOUSING
PULLER
Material:
Aluminum
Engines & Generators
72
To Next Page
Loading...